Clutch Inspection; Moveable Sheave Bushing Inspection - Polaris 2014 RZR XP 1000 Service Manual

CLUTCHING

Clutch Inspection

NOTE: Remove cover, spring, limiter spacer and
spider following the instructions for drive clutch
disassembly, then proceed as follows:
1. Remove and inspect the moveable sheave spacer
(Item 1). Visually inspect the spacer for damage and
replace if necessary.
2. Remove the moveable clutch sheave.
3. Lift bearing (Item 3) and thrust washers (Item 2) off
the shaft. Replace as an assembly if worn, damaged,
or if operational problems were noted prior to
disassembly.
6.16
4. Inspect surface of shaft for pitting, grooves or
damage.
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.

Moveable Sheave Bushing Inspection

Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bush-
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Measure the outside
Shaft Diameter:
Standard: 1.3725 - 1.3712"
(34.8615 - 34.8488 mm)
Service Limit: 1.3704" (34.8088 mm)
Thrust Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
Moveable Sheave Bushing Inspection:
ing replacement in this chapter.
diameter and