New Brake Pad Installation - Polaris 2014 RZR XP 1000 Service Manual

6. Measure thickness of the rear caliper parking brake
pads. Replace assembly or pads as needed. Refer
to the following image for brake pad specifications.

New Brake Pad Installation

1. Install new pads and assemble the caliper with one
shim. For shim location, see Figure 9.1 on page
9.11.
2. Measure gap for the brake disc and compare to gap
specification. Disassemble and add shim(s) between
thrust washer and the inside brake pad as needed to
close the gap to .207-.217 in. (5.25-5.51 mm).
3. Once you have determined the correct amount of
shims to use, reassemble the caliper and apply an
Anti-Seize Lubricant to the thrust washer and shims.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
4. Torque the caliper assembly bolts to specification.
Parking Brake Caliper - Assembly Bolts:
37 ft-lb (50 Nm)
5. Ensure the parking brake assembly functions
properly by actuating the lever. Install the mounting
sleeves (D) before installation.
BRAKES
9
9.15