Polaris 2014 RZR XP 1000 Service Manual page 43

MAINTENANCE
8. Rotate the drive clutch counter-clockwise until the
cam lobes (Item 14) above the valves you are
inspecting are facing up.
9. Measure the valve clearance using a feeler gauge.
10. If the valve clearance is out of specification, proceed
to "Valve Clearance Adjustment" (see Chapter 3).
Intake Valve Clearance (cold):
.006 ± .002" (0.15 ± 0.05 mm)
Exhaust Valve Clearance (cold):
.008 ± .002" (0.20 ± 0.05 mm)
11. Repeat steps 18-20 until all eight valves have been
inspected.
2.20
12. If previously removed, apply anti-seize compound to
the spark plug threads and reinstall the spark plugs.
Torque spark plugs to specification.
13. Inspect the valve cover seal and replace if
necessary.
14. Install NEW isolators on the valve cover bolts. Install
the valve cover and the four T40 bolts. Torque bolts
to specification.
15. Install the spark plug wires back into their correct
location.
16. Install the push rivet that retains the heat shield to
the frame cross member.
17. Install the spark plug wires. Ensure wires are
installed on their proper cylinder spark plug and
pushed down all the way so they engage onto the
spark plugs.
NOTE: The engine will misfire if the spark plug
wires are installed incorrectly. The spark plug
wires are marked with PTO and MAG and should
be installed to the corresponding cylinder.
18. Install outer clutch cover and eight retaining screws.
Torque screws to specification.
19. Connect the negative (-) battery cable to the battery
and install the seat.
20. Start the engine to ensure proper operation.
21. Install the engine access panel.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Spark Plug Torque:
7 ft-lbs (10 Nm)
Valve Cover Bolts:
7 ft-lbs (10 Nm)
Outer Clutch Cover Screws:
50 in-lbs (5 Nm)