Radiator Removal / Installation - Polaris 2014 RZR XP 1000 Service Manual

ENGINE
2. Remove pressure cap (Item 1) and test using a
pressure cap tester (commercially available).
3. The pressure cap relief pressure is 13 psi. Replace
cap if it does not meet this specification.

Radiator Removal / Installation

1. Remove the hood and front bumper (See Hood and
Front Body Work, page 5.20and
page 5.19).
2. Remove the four fasteners that secure the front
bumper support to the main frame.
3.14
3. Drain radiator by removing lower radiator hose (Item
1). Be sure to catch and dispose of coolant properly.
The cooling system is under pressure and serious
Front Bumper,
4. Disconnect cooling fan electrical connector.
5. Remove the upper radiator hose from the radiator.
6. Remove the four upper radiator support fasteners
(Item 2) and disconnect the small radiator bypass
hose (Item 3).
7. Lift radiator up to disengage it from its lower
mounting points. Tilt top of radiator outward and
remove the radiator from the vehicle.
8. Separate the fan motor assembly from the radiator.
Inspect fan blades for damage.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
WARNING
burns may result.
Allow the engine to cool before servicing.