Crankshaft Removal / Inspection - Polaris 2014 RZR XP 1000 Service Manual

ENGINE
5. Measure each bearing journal in two locations, 90
degrees apart. Replace balance shaft if either journal
is worn below the service limit specification. If worn
past the service limit, replace the balance shaft
assembly.
Balance Shaft Diameter (MAG & PTO)
1.4939 - 1.4946" (37.946 - 37.962 mm)
Service Limit: 1.4921" (37.900 mm)

Crankshaft Removal / Inspection

1. Perform Crankcase Disassembly / Inspection, page
3.46 procedure.
2. Perform Balance Shaft Removal / Inspection, page
3.49 procedure.
3. For ease of assembly, mark each connecting rod and
end cap.
4. Loosen, remove and discard the four connecting rod
bolts (Item 1). Remove the end caps from the
crankshaft.
3.50
5. Carefully lift the crankshaft (Item 2) out of the
crankcase.
6. Remove the cam chain (Item 3), oil pump drive chain
(Item 5) and PTO main seal (Item 4) from the
crankshaft.
7. Inspect the crankshaft gear (Item 7) and auxiliary
sprocket (Item 6) for broken or worn teeth.
8. If the crankshaft gear or sprocket is damaged, the
crankshaft assembly must be replaced.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.