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Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
7. Install:
• Ring gear bearing housing
(along with the ring gear)
8. Adjust:
• Final gear backlash
Refer to "MEASURING THE FINAL GEAR
BACKLASH" on page 4-109 and "ADJUST-
ING THE FINAL GEAR BACKLASH" on
page 4-110.
9. Measure:
• Ring-gear-to-thrust-washer clearance
M
MMM
M MMM
M
M MMM
M
a. Remove the ring gear bearing housing (along
with the ring gear).
b. Place four pieces of Plastigauge® between
the original thrust washer and the ring gear.
c. Install the ring gear bearing housing and
tighten the bolts "1" and bolts "2" to specifica-
tion.
Ring gear bearing housing bolt
(M10) "1"
40 Nm (4.0 m·kgf, 29 ft·lbf)
Ring gear bearing housing bolt
(M8) "2"
23 Nm (2.3 m·kgf, 17 ft·lbf)
TIP
Do not turn the final drive pinion gear and ring
gear while measuring the ring-gear-to-thrust-
washer clearance with Plastigauge®.
2
2
2
2
d. Remove the ring gear bearing housing.
email: info@motomatrix.co.uk
1
New
a
M MMM
M
M MMM
M
M MMM
M
MMM
2
1
1
2
e. Measure the width of the flattened Plasti-
gauge® "1".
1
Ring-gear-to-thrust-washer clear-
ance
0.10–0.20 mm (0.004–0.008 in)
f. If the ring-gear-to-thrust-washer clearance is
within specification, install the ring gear bear-
ing housing (along with the ring gear).
g. If the ring-gear-to-thrust-washer clearance is
out of specification, select the correct thrust
washer as follows.
h. Select the suitable thrust washer from the fol-
lowing chart.
Thrust washer
Thickness (mm)
1.2 1.4 1.6 1.8 2.0
i. Repeat the measurement steps until the ring-
gear-to-thrust-washer clearance is within the
specified limits.
L
LLL
L LLL
L
L LLL
L
EAS23650
CHECKING THE DRIVE SHAFT
1. Check:
• Drive shaft splines
Damage/wear → Replace the drive shaft.
EAS23660
INSTALLING THE DRIVE SHAFT AND FINAL
DRIVE ASSEMBLY
1. Lubricate:
• Drive shaft spline (final drive pinion gear side)
4-117
SHAFT DRIVE
L LLL
L
L LLL
L
L LLL
L
LLL
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