Checking The Oil Strainer; Assembling The Oil Pump; Installing The Oil Pan; Installing The Oil Strainer Cover - Yamaha XT1200Z 2010 Service Manual

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EAS24990

CHECKING THE OIL STRAINER

1. Check:
• Oil strainer (oil pan)
Damage → Replace.
Contaminants → Clean with solvent.
• Oil strainer (oil pump)
Damage → Replace the oil pump assembly.
Contaminants → Clean with solvent.
EAS25010

ASSEMBLING THE OIL PUMP

1. Lubricate:
• Inner rotors
• Outer rotors
• Oil pump driven gear
(with the recommended lubricant)
Recommended lubricant
Engine oil
2. Install:
• Oil pump driven gear
• Pins
• Oil pump outer rotors
• Oil pump inner rotors
TIP
When installing the inner rotors, align the pins in
the oil pump driven gear with the groove in the
inner rotors.
3. Check:
• Oil pump operation
Refer to "CHECKING THE OIL PUMP" on
page 5-80.
EAS25050

INSTALLING THE OIL PAN

1. Install:
• Dowel pins
• Gasket New
• Oil pan
Oil pan bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
Tighten the oil pan bolts in stages and in a criss-
cross pattern.
EAS23P1031

INSTALLING THE OIL STRAINER COVER

1. Apply:
• Sealant
(on to the oil strainer cover and oil strainer
cover gasket)
email: info@motomatrix.co.uk
TIP
Apply Three Bond No.1541C® "1" onto the mat-
ing surfaces of the oil strainer cover and oil
strainer cover gasket.
1
2. Install:
• Oil strainer (oil pan)
• Oil strainer cover gasket
• Oil strainer cover
Oil strainer cover bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
• Apply locking agent (LOCTITE®) to the
threads of bolts "1".
• Tighten the oil strainer cover bolts in stages
and in a crisscross pattern.
1
5-81
OIL PUMP
1
New