Yamaha XT1200Z 2010 Service Manual page 121

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
1. Headlight relay
2. Turn signal/hazard relay
3. Radiator fan motor relay
4. Main fuse
5. Starting circuit cut-off relay
6. Rectifier/regulator coupler
7. Stator coil coupler
8. Joint connector
9. Battery
10. Positive battery lead
11. Crankshaft position sensor coupler
12. Negative battery lead coupler
13. Negative battery lead
14. Starter relay
15. Fuse box 1
16. Fuse box 2
17. Grip warmer coupler
18. Accessory light coupler
19. Left handlebar switch coupler
20. Stator coil lead
21. ECU leads
22. O sensor #1 coupler
2
23. Right handlebar switch couplers
24. Wire harness (turn signal/hazard relay lead and
radiator fan motor relay lead)
25. Starting circuit cut-off relay lead
26. Starter relay lead
27. Rectifier/regulator lead
28. Fuse box 2 lead
29. Fuse box 1 lead
30. Wire harness
31. Wire harness (starting circuit cut-off relay lead and
starter relay lead)
32. Wire harness (rectifier/regulator lead and stator
coil lead)
33. Left handlebar switch lead
34. O sensor #1 lead
2
35. Right handlebar switch lead
36. Main switch lead
37. O sensor #2 lead
2
A. Route the main fuse leads to the outside of the
headlight relay lead and turn signal/hazard relay
lead.
B. Fasten the main fuse leads with the holder on the
ECU bracket.
C. Route the main fuse leads between the starter
relay and the joint connector.
D. Slide the rubber cover over the couplers, making
sure that the couplers are covered completely.
E. Either coupler, the crankshaft position sensor
coupler or negative battery lead coupler, may be
positioned to the outside.
F. Install the starter relay rubber holder completely
onto the tabs on the ECU bracket.
G. Make sure that the terminal covers for the positive
battery lead and negative battery lead are not fitted
over the rib on the starter relay.
H. Fit the joint connector into the holder on the ECU
bracket.
I. Route the starter relay lead to the outside of the
main fuse leads.
email: info@motomatrix.co.uk
J. Install the positive battery lead terminal and
negative battery lead terminal to the starter relay
so that the terminals are parallel to the relay as
shown in the illustration.
K. Route the fuse box 1 lead and fuse box 2 lead to
the inside of the wire harness (starting circuit cut-
off relay lead and starter relay lead).
L. Install the grip warmer coupler so that the coupler
cap is facing inward.
M. Install the accessory light coupler so that the
coupler cap is facing inward.
N. Route the leads that pass through the rubber cover
to the inside of the fuse box 1 lead and fuse box 2
lead.
O. Route the leads that pass through the rubber cover
to the inside of the wire harness (starting circuit
cut-off relay lead and starter relay lead).
P. Route the wire harness (turn signal/hazard relay
lead, radiator fan motor relay lead, and headlight
relay lead) and ECU leads upward, making sure to
route the ECU leads to the rear of the wire
harness.
Q. Route the stator coil lead to the rear of the wire
harness.
R. Fasten the wire harness with the holder on the
electrical components tray.
S. Route the leads that pass through the rubber cover
to the outside of the ECU leads.
T. Fasten the headlight relay lead, turn signal/hazard
relay lead, radiator fan motor relay lead and
starting circuit cut-off relay lead with the holders on
the ECU bracket.
U. Install the rubber holder on each relay completely
onto its respective tab on the ECU bracket.
V. Face the catch of the holder forward.
W. Route the starting circuit cut-off relay lead to the
front of the wire harness (turn signal/hazard relay
lead, radiator fan motor relay lead, and headlight
relay lead).
X. Route the starter relay lead to the front of the wire
harness (turn signal/hazard relay lead, radiator fan
motor relay lead, and headlight relay lead).
Y. Route the rectifier/regulator lead and fuse box 2
lead as shown in the illustration.
Z. Route the stator coil lead to the outside and to the
front of the fuse box 1 lead.
2-60
CABLE ROUTING