Engine - Yamaha XT1200Z 2010 Service Manual

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
ENGINE INSPECTION .................................................................................... 5-1
MEASURING THE COMPRESSION PRESSURE.................................... 5-1
ENGINE REMOVAL ........................................................................................ 5-3
REMOVING THE ENGINE ........................................................................ 5-9
INSTALLING THE ENGINE....................................................................... 5-9
INSTALLING THE EXHAUST PIPE AND MUFFLER.............................. 5-10
CAMSHAFTS................................................................................................. 5-11
REMOVING THE CYLINDER HEAD COVER......................................... 5-15
REMOVING THE CAMSHAFTS.............................................................. 5-16
CHECKING THE CAMSHAFTS .............................................................. 5-17
CHECKING THE CAMSHAFT SPROCKET............................................ 5-18
CHECKING THE TIMING CHAIN TENSIONERS ................................... 5-19
CHECKING THE DECOMPRESSION SYSTEM..................................... 5-19
INSTALLING THE CAMSHAFTS ............................................................ 5-19
INSTALLING THE CYLINDER HEAD COVER ....................................... 5-23
CYLINDER HEAD.......................................................................................... 5-26
REMOVING THE CYLINDER HEAD....................................................... 5-27
CHECKING THE TIMING CHAIN GUIDE (EXHAUST SIDE) ................. 5-27
CHECKING THE CYLINDER HEAD ....................................................... 5-27
INSTALLING THE CYLINDER HEAD ..................................................... 5-27
VALVES AND VALVE SPRINGS.................................................................. 5-29
REMOVING THE VALVES...................................................................... 5-30
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-30
CHECKING THE VALVE SEATS ............................................................ 5-32
CHECKING THE VALVE SPRINGS........................................................ 5-34
CHECKING THE VALVE LIFTERS ......................................................... 5-34
INSTALLING THE VALVES .................................................................... 5-34
CYLINDER AND PISTONS ........................................................................... 5-37
REMOVING THE PISTONS .................................................................... 5-38
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-38
CHECKING THE PISTON RINGS........................................................... 5-39
CHECKING THE PISTON PINS.............................................................. 5-40
INSTALLING THE PISTONS AND CYLINDER....................................... 5-40
GENERATOR AND STARTER CLUTCH...................................................... 5-43
REMOVING THE GENERATOR ............................................................. 5-45
REMOVING THE STARTER CLUTCH ................................................... 5-45
CHECKING THE STARTER CLUTCH .................................................... 5-45
CHECKING THE TORQUE LIMITER...................................................... 5-46
INSTALLING THE STARTER CLUTCH .................................................. 5-46
INSTALLING THE GENERATOR............................................................ 5-46
email: info@motomatrix.co.uk

ENGINE

5