Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft; Adjusting The Shift Pedal - Yamaha XT1200Z 2010 Service Manual

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EAS25420

CHECKING THE SHIFT SHAFT

1. Check:
• Shift shaft
Bends/damage/wear → Replace.
• Shift shaft spring
Damage/wear → Replace.
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
• Stopper lever spring
Damage/wear → Replace.
EAS25451

INSTALLING THE SHIFT SHAFT

1. Install:
New
• Oil seal "1"
(to the upper crankcase)
Installed depth "a"
0.6–1.1 mm (0.024–0.043 in)
a
New 1
2. Install:
• Shift shaft "1"
• Shift shaft spring "2"
• Stopper lever spring "3"
TIP
• Hook the end of the shift shaft spring onto the
shift shaft spring stopper "4".
• Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "5".
• Mesh the stopper lever with the shift drum seg-
ment assembly.
email: info@motomatrix.co.uk
4
2
1
3. Install:
• Shift arm "1"
Shift arm bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
Align the match mark "a" in the shift shaft with
the punch mark "b" in the shift arm.
EAS21380

ADJUSTING THE SHIFT PEDAL

TIP
The shift pedal position is determined by the in-
stalled shift rod length.
1. Measure:
• Installed shift rod length "a"
Incorrect → Adjust.
Installed shift rod length
176.0–178.0 mm (6.93–7.01 in)
5-74
SHIFT SHAFT
5
3
b
1
a
a