Drive Chain Connecting - Suzuki DL650 Service Manual

7. 8 4 CHASSI S
Place the drive chain link being disjointed on the holder part
@
of the tool.
Turn in both the adjuster bolt
@
and pressure bolt " A
@
so
that each of their end hole fits over the chain joint pin properly.
Tighten the pressure bolt " A
@
with the bar.
Turn in the pressure bolt " B
@
with the bar
@
and force out
the drive chain joint pin
@.
Continue turning in the pressure bolt "B"
@
until the
joint pin has been completely pushed out of the chain.
NOTE:
After the joint pin
is removed, loosen the pressure bolt
"5" @
and then pressure bolt "A"@.
Remove the joint pin
@
of the other side of joint plate.
I
CAUTION
I
Never reuse joint pins, O-rings and plates. After joint
pins, O-rings and plates have been removed from the
drive chain, the removed joint pins, O-rings and plates
should be discarded and new joint plate, O-rings and
plate must be installed.
DRIVE CHAIN CONNECTING
JOINT PLATE INSTALLATION
Set up the special tool as shown in the illustration.
@
Tool body
@
Adjuster bolt
(3
Grip handle (without hole)
(3
Joint plate holder
@
Pressure bolt "A"
(engraved mark "F520) Bar
@
Wedge holder & wedge pin
Connect both ends of the drive chain with the joint pin (8)
inserted from the wheel side
@
as installed on the motorcycle.
@
O-ring
. ..
4 pcs
@
Joint plate
Joint set part number
DID: 27620-32C10
Do not use joint clip type of drive chain. The joint clip
may have a chance to drop which may cause severe
damage to motorcycle and severe injury.