Reassembly And Remounting - Suzuki DL650 Service Manual

CHASSIS 7-31
REASSEMBLY AND REMOUNTING
Reassemble and remount the steering stem in the reverse order
of removal and disassembly. Pay attention to the following
points:
OUTER RACES
Press in the upper and lower outer races with the special tool.
a
09941-34513: Steering outer race installer
09913-70210: Bearing installer set
(Q
55)
BEARINGS
Press in the dust seal and lower bearing with the special tool.
-
09925-1801 1 : Steering bearing installer
Apply SUZUKI SUPER GREASE to the bearings and dust
seal.
Install the lower bearing to the steering stem lower bracket.
lnstall the upper bearing, bearing inner race, dust seal onto
the frame.
99000-25030: SUZUKl SUPER GREASE "A" (USA)
99000-2501 0: SUZUKl SUPER GREASE "A" (Others)
STEERING STEM
Tighten the steering stem nut to the specified torque with the
special tools.
09940-1 491 1 : Steering stem nut wrench
09940-14960: Steering stem nut wrench socket
Steering stem nut: 45 N-m (4.5 kgf-m, 32.5 Ib-ft)
Turn the steering stem about five or six times to the left and
right so that the angular ball bearing will be seated properly.
Loosen the steering stem nut by 114
-
112 turn.
NOTE:
This adjustment will vary from motorcycle to motorcycle.