Suzuki DL650 Service Manual page 111

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3-60 ENGINE
Inspection and cleaning
Check the oil jets for clogging.
If they are clogged, clean their oil passage with a proper wire
and compressed air.
@
Piston cooling oil jet (#13)
@
Oil jet (#14) (For transmission)
@
Oil jet (#14) (For each cylinder head)
Installation
Fit the new O-rings to each oil jets.
pEi5q
Use the new O-rings to prevent oil leakage.
NOTE:
* Apply grease to the O-rings when installing the oil jets.
* Apply engine oil to the oil jet holes on the crankcase.
Install the piston cooling oil jets
@
to the left and right crank-
case halves.
Apply a small quantity of THREAD LOCK to the bolts and
tighten them to the specified torque.
a
99000-32050: THREAD LOCK "1 342"
[ZJ
Piston cooling oil jet bolt: 10 N.m (1.0 kgf-m, 7.0 Ib-ft)
Push the oil jet into the left crankcase half until it stops.
Tighten the oil gallery plug
@
to the specified torque.
[2)
Oil gallery plug (M8): 18 N-m (1.8 kgf-m, 13.0 Ib-ft)
GEARSHIFT ARM STOPPER
When installing the gearshift arm stopper bolt
@,
apply a
small quantity of THREAD LOCK to its thread and tighten it to
the specified torque.
a
99000-32030: THREAD LOCK SUPER "1303"
[ZJ
Gearshift arm stopper bolt: 19 N-m (1.9 kgf-m, 13.5 Ib-ft)

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2004 dl650k4Dl 650 2004

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