Suzuki DL650 Service Manual page 126

ENGINE 3-75
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to the following points:
Before installing the gears, lightly coat MOLY PASTE or
engine oil to the driveshaft and countershaft.
&
99000-25140: SUZUKl MOLY PASTE
Before installing the O-ring, apply SUZUKl SUPER GREASE
to it.
99000-25030: SUZUKl SUPER GREASE "A" (USA)
99000-25010: SUZUKl SUPER GREASE "A" (Others)
NOTE:
Rotate the bushings by hand to inspect for smooth rotation.
Replace the bushings if there is anything unusual.
* Never reuse a snap ring. After a snap ring has been
removed from a shaft, it should be discarded and a
new snap ring must be installed.
* When installing a new snap ring, do not expand the
end gap larger than required to slip the snap ring
over the shaft.
* After installing a snap ring, make sure that it is com-
pletely seated in its groove and securely fitted.
NOTE:
When reassembling the transmission, attention must be given to
the locations and positions of washers and snap rings. The
cross sectional view shows the correct position of the gears,
bushings, washers and snap rings.
(-3-77)
When installing a new snap ring, pay attention to the direction of
I
the snap ring. Fit it to the side where the thrust is as shown in
the illustration.
@ I Thrust
@ l
Sharp edge