Brake Disc Inspection; Master Cylinder Removal And Disassembly - Suzuki DL650 Service Manual

CHASSI S 7-65
BRAKE DISC INSPECTION
Visually check the brake disc for damage or cracks.
Measure the thickness with a micrometer.
Replace the disc if the thickness is less than the service limit or if
damage is found.
Front disc thickness: Service Limit: 4.5 mm (0.18 in)
m09900-20205: Micrometer (0
-
25 mm)
Measure the runout with a dial gauge.
Replace the disc if the runout exceeds the service limit.
' ~ r o n t disc runout: Service Limit: 0.30 mm (0.012 in)
m09900-20607: Dial gauge (111 00 mm)
09900-20701 : Magnetic stand
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Brake disc removal ( W 7 - 1 0 )
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Brake disc installation (-7-14)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
Remove the rear view mirror and brake lever cover.
Drain the brake fluid. (-7-60)
Disconnect the front brake switch coupler
@.
I
chemically with paint, plastics and rubber materials,
(
Place a rag underneath the union bolt on the master cylinder
to catch any spilt brake fluid. Remove the brake hose union
bolt and disconnect the brake hose.
p m G q
etc. and will damage them severely.
--
Remove the master cylinder
a.
Immediately and completely wipe off any brake fluid
contacting any part of the motorcycle. The fluid reacts