Clutch - Suzuki DL650 Service Manual

ENGINE 3-69
CLUTCH
CLUTCH DRIVE PLATES
NOTE:
Wipe off engine oil from the clutch drive plates with a clean rag.
Measure the thickness of drive plates with a vernier calipers.
If each drive plate is not within the standard range, replace it
with a new one.
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Drive plate thickness
Standard: 2.92
-
3.08 mm (0.1 15
-
0.1 21 in)
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09900-201 02: Vernier calipers
Measure the claw width of drive plates with a vernier calipers.
Replace the drive plates found to have worn down to the limit.
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Drive plate claw width
Service Limit: 11.5 mm (0.453 in)
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09900-201 02: Vernier calipers
CLUTCH DRIVEN PLATES
NOTE:
Wipe off engine oil from the clutch driven plates with a clean rag.
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
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Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
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09900-20803: Thickness gauge
CLUTCH SPRING
Measure the free length of each coil spring with a vernier cali-
pers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the limit.
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Clutch spring free length
Service Limit: 50.5 mm (1.99 in)
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09900-201 02: Vernier calipers