Service; Warnings/Cautions - CYBEX Treadmill Owner's Service Manual

Cybex Pro Treadmill Owner's & Service Manual

Warnings/Cautions

All warnings and cautions listed in this chapter are as follows:
! WARNING: All maintenance activities shall be performed by qualified
personnel. Failure to do so could result in serious injury.
! CAUTION: Use only Cybex replacement parts when servicing. Failure to
do so could result in personal injury.
! WARNING: Disconnect the power cord before beginning this procedure.
! CAUTION: During this procedure STAY OFF THE RUNNING BELT! Stand
with your feet on the two steps.
! WARNING: Disconnect the power cord before beginning this procedure.
Keep wet items away from inside parts of the treadmill.
Electrical shock could occur even if the treadmill is
unplugged. Do not touch components on the lower board. A
charge can remain after unplugging the power cord and
turning off the treadmill.
! WARNING: Do not touch components on the lower board. A charge can
remain after unplugging the power cord and turning off the
treadmill.
! CAUTION: If the drive motor is warm wait until it is cool to the touch
before proceeding. The inside components may be hot.
! WARNING: Keep the motor dry. Do not get the inside of the motor wet.
! WARNING: Wait until the armature LED is off before removing the motor
brush covers.
! WARNING: Disconnect the power cord before beginning this procedure.
Keep wet items away from inside parts of the treadmill.
Electrical shock could occur even if the treadmill is unplugged.
! CAUTION: A minimum of two people will be required to properly lift the
treadmill. Always use proper lifting methods when moving
heavy items.

7 - Service

Table of Contents . . . . . . . . . . . iii
Important Safety Instructions . . 1-2
Warning Decals. . . . . . . . . . . . . 1-4
Caution Decals . . . . . . . . . . . . . 1-7
Emergency Stop Key (e-stop). . 1-8
2 Technical Specifications
Specifications . . . . . . . . . . . . . . 2-1
3 Operation
Terms & Symbols Used . . . . . . 3-1
Quick Operation Guide . . . . . . 3-2
Detailed Operation Guide . . . . 3-2
Stopping the Treadmill . . . . . . . 3-4
Immobilization Method . . . . . 3-4
Emergency Dismount . . . . . . 3-4
Emergency Stop . . . . . . . . . . . . 3-4
Safety Sentry . . . . . . . . . . . . . . 3-4
Control During Operation . . . . . 3-5
Data Readouts . . . . . . . . . . . . . 3-6
Displaying Heart Rate . . . . . . . . 3-6
Heart Rate LED. . . . . . . . . . . . . 3-7
Use of Programs. . . . . . . . . . . . 3-8
Manual Mode . . . . . . . . . . . . . . 3-9
The Workout Profile . . . . . . . . . 3-9
Meaning of % Grade . . . . . . . . 3-9
Calorie Goal . . . . . . . . . . . . . . 3-10
5K Run . . . . . . . . . . . . . . . . . . 3-12
9 Holes . . . . . . . . . . . . . . . . . . 3-14
Heart Rate. . . . . . . . . . . . . . . . 3-16
Custom Program 1 . . . . . . . . . 3-18
Custom Program 2 . . . . . . . . . 3-20
Create a Custom Program . . . 3-22
4 Preventive Maintenance
Regular Maintenance Activities 4-1
Cleaning Your Treadmill . . . . . . 4-1
Running Belt Maintenance . . . . 4-2
Other Preventive Maintenance . 4-6
Service Schedule . . . . . . . . . . . 4-7
Log Sheet . . . . . . . . . . . . . . . . . 4-8
5 Removal & Replacement
Quick Setup . . . . . . . . . . . . . . . 5-1
Choosing & Preparing a Site . . 5-1
Electrical Power Requirements 5-2
Assembling the Treadmill . . . . . 5-2
Tools Required . . . . . . . . . . . . . 5-2
Testing the Treadmill Operation 5-11
Setting Operation Options . . . 5-12
7 Service
Warnings/Cautions . . . . . . . . . . 7-1
Test Mode . . . . . . . . . . . . . . . . . 7-2
LED Functions . . . . . . . . . . . . . 7-3
Key Functions . . . . . . . . . . . . . . 7-3
Error Codes. . . . . . . . . . . . . . . . 7-4
Motor Current & Voltage . . . . . 7-4
Speed Sensor Adjustment . . . . 7-6
Speed Calibration . . . . . . . . . . . 7-8
Running Belt & Deck . . . . . . . . 7-8
Rear Roller . . . . . . . . . . . . . . . . 7-9
Front Roller . . . . . . . . . . . . . . . 7-10
Drive Belt . . . . . . . . . . . . . . . . 7-11
Drive Motor . . . . . . . . . . . . . . . 7-13
Motor Brushes . . . . . . . . . . . . 7-16
Elevation Motor. . . . . . . . . . . . 7-19
Lower Control Board . . . . . . . 7-21
Power Cord. . . . . . . . . . . . . . . 7-24
Power Switch . . . . . . . . . . . . . 7-24
Line FIlter . . . . . . . . . . . . . . . . 7-25
Upper Display Board . . . . . . . 7-27
Contact Heart Rate Board . . . 7-29
CSAFE Board . . . . . . . . . . . . . 7-30
Display Cable . . . . . . . . . . . . . 7-31
Display Overlays . . . . . . . . . . . 7-34
Parts List . . . . . . . . . . . . . . . . 7-36
Exploded View . . . . . . . . . . . . 7-39
Schematic. . . . . . . . . . . . . . . . 7-40
Page 7-1