Exploded View - CYBEX Treadmill Owner's Service Manual

Cybex Pro Treadmill Owner's & Service Manual
ITEM PART NO. DESCRIPTION
NO.
55 HN-11925 Nut, Keps 10-32 Hex Stl Zinc
56 PL-17052-4 Cover, Lower Controller English
57 HX-16943 Clip, Christmas Tree, Single Head
58 SK-17253 Lower Control Assy, 115V
58 SK-17252 Lower Control Assy, 230V
58 SK-17251 Lower Control Assy, 230V 50Hz, International use only
59 DE-16608-4 Brush Replacement Gauge, English
60 DE-16610-4 Label, Error Codes, English
61 DE-16609-4 Label, Service Schedule English
62 DE-16708 Decal, Stableflex Logo
63 DE-16373-4 Label, User Precautions
64 DE-16372-4 Label, HR Zone Icons, English
65 AX-16726-4 Accessory Tray Assy, HR Icons, English
66 EH-16977 Fan, Drive Motor, Leeson
67 HX-14416 Clip, Wire Latching
69 AF-16515 Motor, Base Plate, Weldment
69 AX-16717 Motor Plate Assy
70 HS-16849 Screw, 5-16-18 x 2.0LG H x HD,GR5,Tap
71 HW-00165 Washer, Lock Ex 5-16 Zinc
72 FM-16774 Spacer, Motor Base
73 HB-16426 Bushing, Flanged,1.0ID x 1.12OD x .75LG
74 HX-16425 Ring, Retaining Ext Crescent
75 FT-16352 Shaft, Motor Mount
76 AW-16830 Cable, Opto Sensor, Armored
77 HW-10772 Washer, Flat No. 4
78 HW-10761 Washer, Lock Ex No.6 Zinc
79 HS-00156 Screw, 4-40 x 0.62 Pnhd Phil
80 AF-16359 Clamp, Motor Drive (includes nut)
81 SK-17246 Motor, 3.0 Hp 110v, PMDC 3500RPM GR, Pro
81 SK-17245 Motor, 3.0 Hp 220v, PMDC 3500RPM WH, Pro
82 DE-16542 Disc, Speed Sensor
83 FM-16463 Flywheel, Drive Pulley Machined
84 HX-11593 Key, Ansi Square 3-16 x 1 3-16
85 HW-16966 Washer, Flat .280 x 1.0 x .125 Steel, Zinc
86 HW-00180 Washer, Lock Split 1/4
87 HS-15757 Bolt, Tap 1/4-28 x 1.0 H x HD PLTD
88 RC-16379 Cover, Junction Outer, Right, (Choose a Standard or Custom Color)
89 RC-16380 Cover, Junction Inner, Right, (Choose a Standard or Custom Color)
90 RC-16328 Cover, Junction Inner, Left, (Choose a Standard or Custom Color)
91 RC-16327 Cover, Junction Outer, Left, (Choose a Standard or Custom Color)
92 DK-16932 Deck, Plywood 23.3 x 51.5 x 1.0 (Double Sided)
93 BD-16853 Belt, Running, 20.63 x 58 Commercial
94 HW-00431 Washer, 1-4 x .75 x .062 Zinc
95 HS-16628 Screw, .25-20 x 1.5 Hxhd Grade 8
96 AL-16245-1 Roller, Front Assy
97 AL-16235-1 Roller, Rear Assy
98 BD-16829 Drive, Belt, 8 Rib
99 PL-16408 Console, Back, Plastic
100 AX-16728 Lower Rear Console Assembly
100 PL-16409 Console, Rear Handle, Plastic
101 AC-16973-4 Entire Console, Pro English
101 PL-16407 Front Console, Plastic
102 SW-17185-4 Switch Membrane, Pro, Top English
103 SW-17187-4 Switch Membrane, Elite, Pro, Sport, Bottom, English
104 AX-16944 Lanyard, E-stop Assembly
105 DE-16764 Decal, Handset, Logo
106 HX-16931 Clamp, Cable, 5-16 dia Standard
107 HS-11977 Screw, Sems 8-32 x .38 PNHD Phil
108 HX-17326 Tape, Dbl Sided .50 x .35 x .062 thk
109 AF-16833 Bracket, Heart Rate Board Ground
110 AD-16559 PCA, Handset Display with WHR, Pro and TROTTER Elite Only
Table of Contents . . . . . . . . . . . iii
Important Safety Instructions . . 1-2
Warning Decals. . . . . . . . . . . . . 1-4
Caution Decals . . . . . . . . . . . . . 1-7
Emergency Stop Key (e-stop). . 1-8
2 Technical Specifications
Specifications . . . . . . . . . . . . . . 2-1
3 Operation
Terms & Symbols Used . . . . . . 3-1
Quick Operation Guide . . . . . . 3-2
Detailed Operation Guide . . . . 3-2
Stopping the Treadmill . . . . . . . 3-4
Immobilization Method . . . . . 3-4
Emergency Dismount . . . . . . 3-4
Emergency Stop . . . . . . . . . . . . 3-4
Safety Sentry . . . . . . . . . . . . . . 3-4
Control During Operation . . . . . 3-5
Data Readouts . . . . . . . . . . . . . 3-6
Displaying Heart Rate . . . . . . . . 3-6
Heart Rate LED. . . . . . . . . . . . . 3-7
Use of Programs. . . . . . . . . . . . 3-8
Manual Mode . . . . . . . . . . . . . . 3-9
The Workout Profile . . . . . . . . . 3-9
Meaning of % Grade . . . . . . . . 3-9
Calorie Goal . . . . . . . . . . . . . . 3-10
5K Run . . . . . . . . . . . . . . . . . . 3-12
9 Holes . . . . . . . . . . . . . . . . . . 3-14
Heart Rate. . . . . . . . . . . . . . . . 3-16
Custom Program 1 . . . . . . . . . 3-18
Custom Program 2 . . . . . . . . . 3-20
Create a Custom Program . . . 3-22
4 Preventive Maintenance
Regular Maintenance Activities 4-1
Cleaning Your Treadmill . . . . . . 4-1
Running Belt Maintenance . . . . 4-2
Other Preventive Maintenance . 4-6
Service Schedule . . . . . . . . . . . 4-7
Log Sheet . . . . . . . . . . . . . . . . . 4-8
5 Removal & Replacement
Quick Setup . . . . . . . . . . . . . . . 5-1
Choosing & Preparing a Site . . 5-1
Electrical Power Requirements 5-2
Assembling the Treadmill . . . . . 5-2
Tools Required . . . . . . . . . . . . . 5-2
Testing the Treadmill Operation 5-11
Setting Operation Options . . . 5-12
6 Customer Service
7 Service
Warnings/Cautions . . . . . . . . . . 7-1
Test Mode . . . . . . . . . . . . . . . . . 7-2
LED Functions . . . . . . . . . . . . . 7-3
Key Functions . . . . . . . . . . . . . . 7-3
Error Codes. . . . . . . . . . . . . . . . 7-4
Motor Current & Voltage . . . . . 7-4
Speed Sensor Adjustment . . . . 7-6
Speed Calibration . . . . . . . . . . . 7-8
Running Belt & Deck . . . . . . . . 7-8
Rear Roller . . . . . . . . . . . . . . . . 7-9
Front Roller . . . . . . . . . . . . . . . 7-10
Drive Belt . . . . . . . . . . . . . . . . 7-11
Drive Motor . . . . . . . . . . . . . . . 7-13
Motor Brushes . . . . . . . . . . . . 7-16
Elevation Motor. . . . . . . . . . . . 7-19
Lower Control Board . . . . . . . 7-21
Power Cord. . . . . . . . . . . . . . . 7-24
Power Switch . . . . . . . . . . . . . 7-24
Line Filter . . . . . . . . . . . . . . . . 7-25
Upper Display Board . . . . . . . 7-27
Contact Heart Rate Board . . . 7-29
CSAFE Board . . . . . . . . . . . . . 7-30
Display Cable . . . . . . . . . . . . . 7-31
Display Overlays . . . . . . . . . . . 7-34
Parts List . . . . . . . . . . . . . . . . 7-36

Exploded View . . . . . . . . . . . . 7-39

Schematic. . . . . . . . . . . . . . . . 7-40
Page 7-37