Honda VFR800F 2014 Service Manual page 59

FRAME/BODY
PAN
E
LS/EXHAUST SYSTEM
EXHAUST
PIPE
REMOVAL/INSTALLATION
Remove the following;
-
radiators (without disconnecting
the
hoses) (page
g-
7)
-
EVAP canister (AC, il AC
types)
(page
7_28)
-
right
rider footpeg bracket/heat guard assembly
(by
removing the
three
bolts)
(page
.1
7-10)
Release the
rubber sheet [1] from
the hooks [2]
and
disconnect
the
02 sensor 4p
(Black) connector
[3],
Release the band clips on the 02
sensor wire from
the
stays
and
remove the wire out
of the water hoses (page
1-20).
Remove the
muffler (page 2-15).
Remove the bolt [1] and lower radiator stay
[2].
Loosen the exhaust pipe band bolts
[3].
Remove the following:
-
front exhaust
pipe
joint
nuts
[4]
-
exhaust pipe mounting nut [5] and bott [6] (with
the
centerstand retracted)
-
front
exhaust pipe [7] (with
the
centerstand lowered)
-
rear exhaust
pipe
joint
nuts
[g]
-
rear exhaust pipes
[9]
-
exhaust
pipe gaskets
[10]
Be sure to verify
the
length from the stud bolt head
to
the cylinder
head surface
(page 2-17).
Install new gaskets onto
the rear cylinder head.
lnstall the
rear exhaust pipes
with the
joint
nuts
by
setting each
exhaust pipe
flange
onto the
itud
bolts.
lnstall new
gaskets
onto the front cylinder head
and
exhaust pipes.
Position the exhaust pipe bands lengthwise
as
shown
to
be sure that the
band
tab is
aligned with the
pipe
groove.
lnstall the front exhaust pipe
by
connecting it with
the
rear exhaust pipes, and setting
the
mounting stays
over
the bracket and the exhaust
pipe
flanges onto the
stud
bolts.
lnstall the
joint
nuts, mounting bolt and nut, and
screw
all the fasteners
in fully.
Tighten the fasteners
to the
specified torque in
the
sequence as follows:
-
front
exhaust pipe
joint
nuts
-
rear exhaust pipe
joint
nuts
-
exhaust
pipe band bolts
-
exhaust pipe mounting nut
TORQUE:
Exhaust pipe
joint
nut:
12
N.m
(1.2 kgf.m,
g
lbf.ft)
12 N.m
(1.2kgf.m,9 tbf.ft)
Exhaust pipe band bolt:
21 N.m
(2.1 kgf.m,
15
tbf.fQ
Install
the
lower radiator stay and tighten
the
bolt.
lnstallthe
muffler (page
2-.15).
lnstall the
removed parts
in the
reverse order
of
removal.
Tighten the
fasteners after
installing all the
exhaust
pipe
components.
The mounting bolt is
installed from
the
left
side.
ilrS
2-16