Honda VFR800F 2014 Service Manual page 253

G
EARS
H
I
FT
LI
N
KAG
E/C
RAN KCAS E/TRAN SM ISS
ION/ALTE RNATO
R
ASSEMBLY
Clean all
parts in solvent and dry them thoroughly.
Apply engine oil to the gear teeth, rotating surfaces, and
bearings.
Apply
molybdenum
oil
solution
to
the gear
spline
bushing outer surface (M6, C3, C4) gear bushing
and
needle bearing entire surface
(lV5 C1,
C2), and gear
shifter
grooves (M3/4, C5, C6).
Assemble the mainshaft and countershaft.
NOTE:
.
Coat each gear with clean engine oil and check for
smooth movement,
.
Align the lock washer
tabs with the
spline washer
grooves.
.
Always install the thrust washers and snap rings with
the chamfered (rolled)
edge facing
away
from
the
thrust
load.
.
lnstall the snap rings [1] so that the end gap
aligns
with the groove of the splines.
.
Make sure
that the snap
rings are
fully seated
in the
shaft groove after installing them.
MAINSHAFT
M5 GEAR BUSHING
SPLINE
WASHER
M3/4 GEAR (19t24T)
SNAP
RING
:fQt
/ \\
SPLINE
\
WASHER
\
LOCK
WASHER
M2 GEAR
(16T)
WASHER
NEEDLE BEARING
}t
Gear
teeth, rotating surfaces. and
bearings
-}|
, Gear
spline bushing outer surface, gear
bushing
entire surface, and gear shifter groove
SNAP
RING
SPLINE WASHER
M6 GEAR
(2er)
M6 GEAR BUSHING
t\4AtNSHAFT/Ml GEAR
(1
3T)
M5 GEAR (27T)
WASHER
CORRECT
INCORRECT
12-17