Perkins 900 Series Workshop Manual page 126

7
To fit a partially finished liner
1 Dismantle the cylinder block, see Operation 7-1.
2 Inspect the cylinder block, see Operation 7-3.
3 Bore and hone the cylinders to form parent bores and machine a chamfer (A1) on the top inner edge of the
cylinders to the dimensions given in the relevant Data and dimensions for "Cylinder liner specifications" on
page 22.
4 Remove all loose debris and clean the parent bore thoroughly with Loctite Safety Cleaner or a similar
product; use it in accordance with the manufacturer's instructions.
5 Apply Loctite 640 to the complete parent bore except for a 25 mm (1.00 in) band around the top and the
bottom.of the bore (A6).
6 Clean the new cylinder liner with Loctite Safety Cleaner and dry with a lint-free cloth.
7 Put the cylinder block on a flat surface below the hydraulic press (A3). Engage the new liner (A5) into the
parent bore with the external chamfer (A2) towards the bottom. Put the (0.010 mm) stepped adaptor, Part
number 27610024, (A4) into the top of the liner (A5). Ensure that the liner is vertical.
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2
A
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This document has been printed from SPI². Not for Resale
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Workshop Manual, TPD 1345E, issue 3
900 Series
Continued