Perkins 904F-E28T Operation And Maintenance Manual
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Perkins 904F-E28T Operation And Maintenance Manual

Industrial engine
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M0125147 (en-us)
January 2021
Operation and
Maintenance
Manual
904F-E28T Industrial Engine
FJ (Engine)

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Summary of Contents for Perkins 904F-E28T

  • Page 1 M0125147 (en-us) January 2021 Operation and Maintenance Manual 904F-E28T Industrial Engine FJ (Engine)
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    M0125147 Table of Contents Table of Contents Engine Stopping ..........51 Maintenance Section Foreword ............4 Refill Capacities..........53 Safety Section Maintenance Recommendations ....70 Safety Messages..........6 Maintenance Interval Schedule....... 73 Additional Messages ......... 8 Warranty Section General Hazard Information......8 Warranty Information........

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any warning sign that is damaged or missing. If a warning sign is attached to a part of the engine that is replaced, install a new warning sign on the replacement part. Your Perkins distributor can provide new warning signs. Illustration 1...
  • Page 7 M0125147 Safety Section Safety Messages Universal Warning Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in serious injury or death.

  • Page 8: Additional Messages

    Do not allow unauthorized personnel on the engine, a message is attached to a part that is replaced, install a message on the replacement part. Any or around the engine when the engine is being Perkins distributor can provide new messages. serviced.
  • Page 9 M0125147 Safety Section General Hazard Information • Tampering with the engine installation or • Do not attempt any repairs that are not tampering with the OEM supplied wiring can be understood. Use the proper tools. Replace any dangerous. Personal injury, death and/or engine equipment that is damaged or repair the damage could result.
  • Page 10 Do not disassemble any hydraulic • Perkins recommend that you do not stand next to components or parts until pressure has been relieved an exposed running engine unless it is necessary or personal injury may occur.
  • Page 11 Hexavalent Chromium Perkins equipment and replacement parts comply with applicable regulations and requirements where originally sold. Perkins recommends the use of only genuine Perkins replacement parts. Hexavalent chromium has occasionally been detected on exhaust and heat shield systems on Perkins engines.

  • Page 12: Burn Prevention

    • Wear an approved respirator if there is no other good hygiene, and adhering to safe work practices way to control the dust. when handling the equipment or parts. Perkins also recommends the following: • Comply with applicable rules and regulations for the work place.
  • Page 13 M0125147 Safety Section Burn Prevention Cooling system conditioner contains alkali. Alkali can cause personal injury. Do not allow alkali to contact the skin, the eyes, or the mouth. Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel Oils spray may cause a fire hazard.

  • Page 14: Fire Prevention And Explosion Prevention

    Material safety Data sheets for detailed property damage, or engine damage could result. information. If the application involves the presence of combustible gases, consult your Perkins dealer and/ Batteries or your Perkins distributor for additional information about suitable protection devices.
  • Page 15 M0125147 Safety Section Fire Prevention and Explosion Prevention After the engine has stopped, you must wait for 10 minutes to allow the fuel pressure to be purged from the high-pressure fuel lines before any service or repair is performed on the engine fuel lines. The 10 minute wait will also allow static charge to dissipate from the low-pressure fuel system.

  • Page 16: Crushing Prevention And Cutting Prevention

    The engine and aftertreatment system have not been designed with Leaks can cause fires. Consult your Perkins dealer or mounting or dismounting locations. your Perkins distributor for replacement parts. Refer to the OEM for the location of foot and hand Replace the parts if any of the following conditions holds for your specific application.
  • Page 17 M0125147 Safety Section High Pressure Fuel Lines Illustration 14 g06334696 (1) High-pressure line (4) High-pressure line (7) High-pressure line (2) High-pressure line (5) Fuel transfer line that is high pressure (8) High-pressure fuel manifold (rail) (3) High-pressure line (6) High-pressure pump The high-pressure fuel lines are the fuel lines that are Do not check the high-pressure fuel lines with the between the high-pressure fuel pump and the high-...

  • Page 18: Before Starting Engine

    M0125147 Safety Section Before Starting Engine • Do not operate the engine with a fuel leak. If there All protective guards and all protective covers must be installed if the engine must be started to perform is a leak, do not tighten the connection, to stop the service procedures.

  • Page 19: Engine Stopping

    These engines are equipped with a glow plug starting Grounding Practices aid in each cylinder which heats the intake air to improve starting. Some Perkins engines may have a cold starting system that is controlled by the ECM which allows a controlled flow of ether into the engine.

  • Page 20: Engine Electronics

    M0125147 Safety Section Engine Electronics The connections for the grounds should be tight and free of corrosion. The engine alternator must be grounded to the negative “-” battery terminal. The wire used must be adequate to handle the full charging current of the alternator. The power supply connection for the engine electronics should always be from the isolator to the battery .
  • Page 21 However, the monitoring system and the engine monitoring control will be similar for all engines. Note: Many of the engine control systems and display modules that are available for Perkins engines will work in unison with the Engine Monitoring System. Together, the two controls will provide the engine monitoring function for the specific engine application.

  • Page 22: Product Information Section

    M0125147 Product Information Section General Information Product Information Section General Information i08042644 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. Illustration 17 g06522067 Typical example (1) Diesel Oxidation Catalyst (DOC) (4) NOx Reduction System (NRS) valve...
  • Page 23 M0125147 Product Information Section Model View Illustrations Illustration 18 g06522074 Typical example (10) Coolant outlet (15) Air intake from air cleaner (19) Alternator (11) Oil filler (upper) (16) Starting motor (20) Drive belt (12) Rear lifting eye (17) Electronic Control Module (ECM), (21) Adjuster for drive belt (13) Actuator for turbocharger location for transportation only...
  • Page 24 (8) Link harness (4) Electric control module i08307810 Product Description ((Engine and Aftertreatment)) The Perkins 904F-E28T industrial engine is a single turbocharged engine. The engine aftertreatment system consists of a Diesel Oxidation Catalyst (DOC). Engine Specifications Note: The front end of the engine is opposite the...
  • Page 25 M0125147 Product Information Section (Engine and Aftertreatment) Table 1 904F-E28T Engine Specifications For more information on electronic engine features, refer to the Operation and Maintenance Manual, Operating Range (rpm) 800 to 2400 “Features and Controls” topic (Operation Section). Number of Cylinders...
  • Page 26 “Overhaul Considerations” topic (Maintenance Section). Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts), which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 27: Product Identification Information

    The engine serial number plate (1) is on the right side of the cylinder block to the rear of the front engine mounting. Perkins distributors need all these numbers to determine the components that were included with the engine. This information permits accurate...
  • Page 28 M0125147 Product Information Section Reference Information i08043664 Reference Information Information for the following items may be needed to order parts. Locate the information for your engine. Record the information in the appropriate space. Make a copy of this list for a record. Keep the information for future reference.

  • Page 29: Operation Section

    The engine must be stored in a water proof building. The building must be kept at a constant temperature. Engines that are filled with Perkins ELC will have coolant protection to an ambient temperature of −36° C (−32.8° F). The engine must not be subjected...
  • Page 30 Operation and Maintenance Manual, “Fluid recommendations”. 4. Remove the drive belt from the engine. Sealed Coolant System Ensure that the cooling system is filled with Perkins ELC, or an antifreeze that meets “ASTM D6210” specification. Open Cooling System Ensure that all cooling drain plugs have been opened.

  • Page 31: Features And Controls

    M0125147 Operation Section Features and Controls Features and Controls Intake manifold pressure – The intake manifold pressure sensor checks the rated pressure in the engine manifold. i08045437 Fuel rail pressure – The fuel rail pressure sensor Alarms and Shutoffs measures the high pressure or low pressure in the fuel rail.
  • Page 32 Disconnecting the battery power too soon will prevent Determine and correct the cause of any significant the engine Electronic Control Module (ECM) storing change in the readings. Consult your Perkins information from the engine. distributor for assistance. Not allowing the engine ECM time to store the...
  • Page 33 3. Inspect the cooling system for leaks. If necessary, temperature. consult your Perkins distributor for assistance. The lamps will illuminate for 2 seconds to check that the lamps are functioning when the keyswitch is Tachometer –...
  • Page 34 M0125147 Operation Section Monitoring System Note: The wait to disconnect lamp will not be checked at key on. i08308367 Monitoring System (Engine Indicators) Engine Indicator Lamps Note: When in operation the amber warning lamp has three states, solid, flashing, and fast flashing. The sequence is to give a visual indication of the importance of the warning.
  • Page 35 1. One or more of the shutdown values for diagnostic code. the engine protection strategy has been exceeded. Contact your Perkins distributor. 2. A serious active diagnostic code has been detected. If installed, the audible warning will sound. After a short time period, the engine may shut down.
  • Page 36 M0125147 Operation Section Sensors and Electrical Components Illustration 26 g06522899 Typical example (1) Inlet throttle valve (5) Fuel temperature sensor (8) Inlet Manifold Pressure Sensor (2) Engine 47-pin interface connector (6) Control valve for high-pressure fuel (9) Inlet Manifold Temperature Sensor (3) Temperature sensor pre-NRS valve pump (10) Temperature sensor post NRS valve...
  • Page 37 M0125147 Operation Section Sensors and Electrical Components Illustration 27 g06522894 Typical example (11) NRS Differential pressure sensor (14) Starting motor (18) Fuel rail pressure sensor (12) NRS valve (15) Crankshaft speed/timing sensor (13) Injector 1, 2, and injector 4 (Injector 3 (16) Engine oil pressure switch not shown) (17) Alternator...
  • Page 38 M0125147 Operation Section Sensors and Electrical Components Off Engine Sensors and Electrical Components Illustration 28 g06481423 Typical example (1) ECM (2) If equipped, Air intake temperature (3) Priming pump sensor (Air Cleaner) (4) Water in fuel switch...

  • Page 39: Engine Diagnostics

    The sequence of flashes represents the system diagnostic message. Count the first sequence of flashes in Perkins Electronic Engines have the capability to order to determine the first digit of the flash code. perform a self-diagnostics test. When the system...
  • Page 40 M0125147 Operation Section Engine Operation with Intermittent Diagnostic Codes Note: If the customer has selected “DERATE” and if there is a low oil pressure condition, the Electronic Control Module (ECM) will limit the engine power until the problem is corrected. If the oil pressure is within the normal range, the engine may be operated at the rated speed and load.

  • Page 41: Engine Starting

    M0125147 Operation Section Engine Starting Engine Starting i08165229 Cold Weather Starting i08046512 Before Starting Engine Do not use aerosol types of starting aids such as Perform the required daily maintenance and other ether. Such use could result in an explosion and periodic maintenance before the engine is started.
  • Page 42 M0125147 Operation Section Starting the Engine 5. Repeat step 2 through step 4 if the engine fails to 3. When the warning light for the glow plugs is start. extinguished, turn the keyswitch to the START position to engage the electric starting motor and Note: After starting, the engine may be held at low crank the engine.
  • Page 43 M0125147 Operation Section After Starting Engine Note: The engine ECM must be powered before the starting motor is operated or damage can occur. Improper jump start cable connections can cause 4. Start the engine in the normal operating an explosion resulting in personal injury. procedure.
  • Page 44 M0125147 Operation Section After Starting Engine Note: Gauge readings should be observed and the data should be recorded frequently while the engine is operating. Comparing the data over time will help to determine normal readings for each gauge. Comparing data over time will also help detect abnormal operating developments.

  • Page 45: Engine Operation

    The efficiency of the engine can affect the fuel Engine Operation and the economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in Aftertreatment System all applications. Follow the recommended procedures...
  • Page 46 M0125147 Operation Section Fuel Conservation Practices • Ensure that the turbocharger is operating correctly. For more information refer to this Operation and Maintenance Manual, “Turbocharger - Inspect” • Maintain a good electrical system. One faulty battery cell will overwork the alternator. This fault will consume excess power and excess fuel.

  • Page 47: Cold Weather Operation

    Perkins Diesel Engines can operate effectively in start. cold weather. During cold weather, the starting and the operation of the diesel engine depends on the •...
  • Page 48 A block heater can be 120 V ac temperature is 80° C (176° F) minimum. Carbon 600W or 220 V ac 550W. Consult your Perkins dealer deposit on the valve stems will be kept at a minimum.
  • Page 49 This return ensures that coolant flows around the engine Perkins recommends a warning device for the inlet under cold operating conditions. The water manifold temperature and/or the installation of an temperature regulator begins to open when the inlet air temperature gauge.
  • Page 50 M0125147 Operation Section Fuel Related Components in Cold Weather Cold Filter Plugging Point (CFPP) is a temperature at Drain the water and sediment from any fuel storage which a particular fuel will pass through a tank at the following intervals: weekly, service standardized filtration device.

  • Page 51: Engine Stopping

    M0125147 Operation Section Engine Stopping Engine Stopping Leaving the machine unattended when the engine i08046179 is running may result in personal injury or death. Before leaving the machine operator station, neu- Stopping the Engine tralize the travel controls, lower the work tools to the ground and deactivate all work tools, and place the lever for the hydraulic lockout control in the LOCKED position.
  • Page 52 M0125147 Operation Section After Stopping Engine Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service in- structions may cause personal injury or death. •...

  • Page 53: Maintenance Section

    M0125147 Maintenance Section Refill Capacities Maintenance Section (Table 4, contd) The External System includes a radiator or an expansion tank with the following components: heat exchanger and piping. Re- fer to the OEM specifications. Enter the value for the capacity Refill Capacities of the External System in this row.
  • Page 54 Table 5 • Cavitation of the water pump Table 5 For optimum performance, Perkins recommends a 50 percent by volume of glycol in the finished coolant Acceptable Water (also referred to as 1:1 mixture).
  • Page 55 SCA concentration to be checked at 500- Technology (OAT) coolant. hour service intervals. • ELI Extended Life Inhibitor Perkins recommends a 50 percent volume glycol and • SCA Supplement Coolant Additive, distilled or deionized water of the correct concentrated inorganic inhibitor package specification.
  • Page 56 Before the cooling system is filled, the heater control agents with low amounts of nitrite. Perkins ELC has (if equipped) must be set to the HOT position. Refer been formulated with the correct amount of these additives to provide superior corrosion protection for to the OEM to set the heater control.
  • Page 57 Do not mix types and specifications of coolant. system is completely clean. Do not mix types and specifications of SCAs. 9. Fill the cooling system with the Perkins Premixed Do not mix SCAs and Extenders. ELC. Only use SCAs or Extender approved by coolant ELC Cooling System Contamination manufacturer and are compatible with coolant.
  • Page 58 V is the total volume of the cooling system. Consult your Perkins dealer for suitable product. X is the amount of SCA that is required. 4. Run the engine for approximately 30 minutes,...
  • Page 59 Diesel Fuel Requirements Fluid Recommendations (General Fuel Information) Perkins is not in a position to continuously evaluate and monitor all worldwide distillate diesel fuel specifications that are published by governments and technological societies. • Glossary The "Perkins Specification for Distillate Diesel Fuel"...
  • Page 60 M0125147 Maintenance Section General Fuel Information Table 13 "Perkins Specification for Distillate Diesel Fuel" Property UNITS Requirements “ASTM”Test “ISO/Other”Test Aromatics %Volume 35% maximum “D1319” “ISO 3837” %Weight 0.01% maximum “D482” “ISO 6245” Carbon Residue on 10% %Weight 0.20% maximum “D524”...
  • Page 61 EPA and other appropriate regulatory agencies. NOTICE Operating with fuels that do not meet the Perkins rec- ommendations can cause the following effects: Start- ing difficulty, reduced fuel filter service life, poor combustion, deposits in the fuel injectors, signifi- cantly reduce service life of the fuel system.
  • Page 62 “Operation and Maintenance Manual” Fluid Recommendations for EN16709 B20 specification - Europe more information. All the fuels must comply with the specification in the table for the Perkins Specification Distillate Diesel Fuel. Diesel Fuel Characteristics Perkins recommends kinematic viscosities of 1.4 and 4.5 mm2/sec that is delivered to the fuel injection...
  • Page 63 Protection Agency (EPA) and European Certification wear scar diameter than 0.52 mm (0.0205 inch) will fuels. Perkins does not certify engines on any other lead to reduced service life and premature failure of fuel. The user of the engine has the responsibility of the fuel system.
  • Page 64 20 hours or more as per EN 15751. If the test shows that the fuel has • Perkins recommend the use of oil analysis to degraded, fuel tank must be drained and engine check the quality of the engine oil if biodiesel fuel flushed by running with the fresh high-quality diesel fuel.
  • Page 65 “Operation and Maintenance Manual” Fluid Recommendations If biodiesel or biodiesel blends of fuel are to be used, Perkins require the use of Perkins fuel cleaner. The Fuel for Cold-Weather Operation use of the fuel is to remove deposits within the fuel system that is created with the use of biodiesel.
  • Page 66 Note: Perkins fuel cleaner is compatible with existing water or less. and U.S. EPA Tier 4 nonroad certified diesel engine • Perkins recommends the use of bulk fuel filter / emission control catalysts and particulate filters. coalescer units which clean the fuel of both...
  • Page 67 “SAE J754”. Some classifications follow “SAE J183” abbreviations, and some classifications follow the i08327452 “EMA Recommended Guideline on Diesel Engine Oil”. In addition to Perkins definitions, there are other Fluid Recommendations definitions that will be of assistance in purchasing lubricants. Recommended oil viscosities can be found in this publication, “Fluid Recommendations/...
  • Page 68 NOT designed to support off-road applications, including Perkins Supplemental heat is recommended for cold soaked Engines. DO NOT use API FA-4 oil for Perkins starts below the minimum ambient temperature. Supplemental heat may be required for cold soaked engines.
  • Page 69 M0125147 Maintenance Section Fluid Recommendations • At the specified interval, service the engine. Use new oil and install a new oil filter. • Perform maintenance at the intervals that are specified in the Operation and Maintenance Manual, “Maintenance Interval Schedule”. Oil Analysis Some engines may be equipped with an oil sampling valve.

  • Page 70: Maintenance Recommendations

    Consult the OEM of the equip- To relieve the pressure from the coolant system, turn ment or your Perkins dealer regarding welding on a chassis frame or rail. off the engine. Allow the cooling system pressure cap to cool.
  • Page 71 M0125147 Maintenance Section Welding on Engines with Electronic Controls 1. Stop the engine. Turn the switched power to the OFF position. 2. Ensure that the fuel supply to the engine is turned off. 3. Disconnect the negative battery cable from the battery.
  • Page 72 • Failure to use recommended fuel, lubricants, and Refer to the standards for the engine or consult your coolant/antifreeze Perkins distributor to determine if the engine is operating within the defined parameters. Severe service operation can accelerate component wear. Engines that operate under severe conditions...

  • Page 73: Maintenance Interval Schedule

    M0125147 Maintenance Section Maintenance Interval Schedule “ Fuel System Secondary Filter - Replace“..93 i08327505 Maintenance Interval Schedule Every 1000 Service Hours “ Belt - Inspect“ ......75 When Required “...

  • Page 74: Battery - Replace

    The bat- tery cover should be removed before any servic- ing is attempted. Perkins recommends a scheduled inspection of the alternator. Inspect the alternator for loose Removing the battery cables or the batteries with connections and correct battery charging.

  • Page 75: Battery Or Battery Cable - Disconnect

    M0125147 Maintenance Section Battery or Battery Cable - Disconnect 2. Disconnect the negative battery terminal. Ensure that the cable cannot contact the terminal. When four 12 V batteries are involved, 2 negative All lead-acid batteries contain sulfuric acid which can burn the skin and clothing. Always wear a connections must be disconnected.

  • Page 76: Belt Tensioner - Check

    M0125147 Maintenance Section Belt Tensioner - Check • Inspect the belt for cracks, splits, glazing, grease, displacement of the cord and evidence of fluid contamination. The belt must be replaced if the following conditions are present. • The belt has a crack in more than one rib. •...
  • Page 77 1. Flush the cooling system with clean water and a suitable cleaning agent to remove any debris. Refer to your Perkins dealer or distributor for suitable cleaning agents. 2. Clean the drain plugs. Install the drain plugs. Tighten drain plug securely.

  • Page 78: Coolant (Commercial Heavy-Duty) - Change

    M0125147 Maintenance Section Coolant (Commercial Heavy-Duty) - Change 4. Start and run the engine at low idle for a minimum 5. Start the engine. Inspect the cooling system for of 30 minutes. The coolant temperature should be leaks and for the correct operating temperature. at least 82 °C (180 °F).
  • Page 79 Decrease suitable cleaning agent to remove any debris. the engine speed to low idle. Stop the engine. Refer to your Perkins dealer or distributor for suitable cleaning agents. 3. Maintain the coolant level at the maximum mark that is correct for your application.

  • Page 80: Coolant (Elc) - Change

    Service or repair of the engine cooling system must For information regarding the disposal and the be performed on level ground. The engine must be recycling of used coolant, consult your Perkins dealer level to check the coolant level. The engine must be or Perkins distributor.

  • Page 81: Coolant Level - Check

    M0125147 Maintenance Section Coolant Level - Check 2. Install the connection hose. Clean the drain plugs 4. Clean the cooling system filler cap. Inspect the and install the drain plugs. Tighten the drain plugs gasket that is on the cooling system filler cap. If securely.

  • Page 82: Engine - Clean

    M0125147 Maintenance Section Driven Equipment - Check i07819515 Engine - Clean Personal injury or death can result from high voltage. Moisture create paths electrical conductivity. Make sure that the electrical system is OFF. Lock out the starting controls and tag the controls “ “ DO NOT OPERATE”...

  • Page 83: Engine Air Cleaner Element - Replace

    Servicing the Air Cleaner Elements Note: The air filter system may not have been provided by Perkins. The procedure that follows, is for a typical air filter system. Refer to the OEM information for the correct procedure.

  • Page 84: Engine Air Cleaner Service Indicator - Inspect

    M0125147 Maintenance Section Engine Air Cleaner Service Indicator - Inspect Test the Service Indicator 4. Remove primary air filter element (3) and if equipped, remove the secondary air filter element Service indicators are important instruments. (Not Shown). Discard all old air filter elements. •...

  • Page 85: Engine Oil Level - Check

    Any engine mount that shows deterioration should be replaced. Refer to the OEM information for the recommended torques. When the engine mounts are supplied by Perkins the maintenance procedure will be supplied in the Disassembly and Assembly manual for your engine.

  • Page 86: Engine Oil Sample - Obtain

    Perkins recommends using a sampling valve in order to obtain oil samples. The quality and the consistency of the samples are better when a sampling valve is used.

  • Page 87: Engine Oil And Filter - Change

    If the engine is operated in severe service conditions, Engine Oil and Filter - Change Perkins recommends the use of engine oil sampling. Refer to this Operation and Maintenance Manual, Engine Oil sample - Obtain for more information. If the engine is operated infrequently less than 500 hours in a 12-month period, then the engine oil and filter change should be conducted yearly.
  • Page 88 M0125147 Maintenance Section Engine Oil and Filter - Change 3. Tighten oil drain plug (1) to a torque of 24 N·m 5. Tighten cap (1) to a torque of 24 N·m (212 lb in) (212 lb in). Remove container below oil drain plug Fill the Oil Pan (1) and discard waste oil in accordance with local regulations.

  • Page 89: Fuel System - Prime

    M0125147 Maintenance Section Fuel System - Prime Note: For more information on accurate oil level Note: Operating the engine for this period will help check, refer to this Operation and Maintenance ensure that the fuel system is free of air.DO NOT Manual, “Engine Oil Level - Check”.

  • Page 90: Fuel System Primary Filter (Water Separator)

    M0125147 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace After the engine has stopped, you must wait for 10 2. Place a suitable container under the water minutes to allow the fuel pressure to be purged from separator to catch any fuel that might spill.
  • Page 91 M0125147 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace 1. After repositioning the self-venting drain up, locate the thread in the new filter element (6) onto the thread (7). Spin on the filter element and tighten the drain valve (2) securely. 2.
  • Page 92 M0125147 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace Illustration 54 g06398170 Illustration 53 g06398147 Typical example Typical example 8. Remove the filter element (4). Clean the filter bowl. 3. Install a suitable tube onto drain (2). Open the drain valve (1).

  • Page 93: Fuel System Primary Filter/Water Separator

    M0125147 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 1. After repositioning the self-venting drain up, locate 2. Ensure that the outer body of the filter assembly is the thread in the new filter element (6) onto the clean and free from dirt. thread (7).
  • Page 94 M0125147 Maintenance Section Fuel System Secondary Filter - Replace Refer to Systems Operation, Testing, and Adjusting, “Cleanliness of Fuel System Components” for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system. Remove the Element 1.

  • Page 95: Hoses And Clamps - Inspect/Replace

    M0125147 Maintenance Section Fuel Tank Water and Sediment - Drain 3. Do not use a tool to install the filter assembly. Check the fuel daily. Allow five minutes after the fuel tank has been filled before draining water and Tighten the assembly by hand. Install the filter sediment from the fuel tank.

  • Page 96: Starting Motor - Inspect

    Adjusting Manual, “Electric Starting System - on removing and replacing fuel hoses (if equipped). Test” for more information on the checking procedure and for specifications consult your Perkins dealer or The following text describes a typical method of your Perkins distributor for assistance.

  • Page 97: Walk-Around Inspection

    M0125147 Maintenance Section Turbocharger - Inspect 1. Ensure that the turbocharger is clean and free from i08046011 dirt before removing components for inspection. Turbocharger - Inspect 2. Remove the pipe from the turbocharger exhaust outlet and remove the air intake pipe (1). Visually inspect the piping for the presence of oil.

  • Page 98: Water Pump - Inspect

    M0125147 Maintenance Section Water Pump - Inspect After the engine has stopped, wait 10 minutes to NOTICE allow the fuel pressure to be purged from the high- For any type of leak (coolant, lube, or fuel) clean up pressure fuel lines before any service or repair is the fluid.
  • Page 99 M0125147 Maintenance Section Water Pump - Inspect • A piston seizure • Other potential damage to the engine Illustration 61 g06304598 Visually inspect the water pump for leaks between water pump pulley (1) and water pump body (2). The water pump is not a serviceable item. To install a new water pump, refer to Disassembly and Assembly, “Water Pump - Remove”...

  • Page 100: Warranty Section

    Emissions Warranty. For a full warranty statement contact your Perkins dealer or your Perkins distributor. For customers that have a valid user name and password, for perkins. com. Login then go to TIPSS, and the warranty information can be accessed.

  • Page 101: Reference Information Section

    M0125147 Reference Information Section Reference Materials Reference Information Section Reference Materials i05204675 Maintenance Log Table 16 Engine Model Customer Identifier Arrangement Number Serial Number Service Quantity Of Service Item Date Authorization Hours Fuel (continued)
  • Page 102 Contact your local Perkins Distributor Reference Material now and the distributor can provide you with a quote in minutes. You can locate your nearest Perkins (Extended Service Contract) Distributor by visiting: www.perkins.com Extended Service Contracts - purchased in minutes, NOTICE protected for years.

  • Page 103: Index

    M0125147 Index Section Index Additional Messages ......... 8 Diagnostic Flash Code Retrieval..... 39 After Starting Engine ........43 Diagnostic Lamp..........39 After Stopping Engine ........51 Driven Equipment - Check ......82 Alarms and Shutoffs ........31 Alarms............31 Shutoffs............31 Electrical System..........
  • Page 104 M0125147 Index Section Ether ............15 Fire Extinguisher.......... 15 Gauges and Indicators ........32 Lines, Tubes, and Hoses ......16 Aftertreatment Lamps and gauges ....33 Fluid Recommendations ......53, 67 Indicator Lamps ........... 33 ELC Cooling System Maintenance....56 General Hazard Information......
  • Page 105 Stopping the Engine ........51 Product Description ((Engine and Delayed Engine Shutdown (if Equipped) ..51 Aftertreatment)) ..........24 System Pressure Release....... 70 Aftermarket Products and Perkins Coolant System ........... 70 Engines ............26 Engine Oil ............ 70 Aftertreatment System......... 26 Fuel System..........
  • Page 107 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 108 M0125147 ©2021 Perkins Engines Company Limited All Rights Reserved January 2021...

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