Perkins CR Manuals

Manuals and User Guides for Perkins CR. We have 1 Perkins CR manual available for free PDF download: Workshop Manual

Perkins CR Workshop Manual (240 pages)

3 cylinder, naturally aspirated, and turbocharged diesel engines for agricultural and industrial use

Brand: Perkins | Category: Engine | Size: 10.55 MB

Table of Contents
3
General Information
11
Introduction

11
Engine Views

12
Engine Identification

13
Safety Precautions

14
- Specifications
  14
Engine Lift Equipment

16
Viton Seals

17
POWERPART Recommended Consumable Products

18
- Specifications
  21
Data and Dimensions

21
- Crankshaft Assembly
  28
- Cylinder Block Assembly
  32
Thread Sealant

38
Standard Torque Tensions

39
Special Torque Tensions

40
- Aspiration System
  40
- Lubrication System
  41
13 Flywheel and Housing

42
Electrical Equipment

42
Compression Test Data

43
- Cylinder Head Assembly
  45
General Description

45
Rocker Cover

46
- Operation 3-1 to Remove and to Fit
  46
Rocker Assembly

47
Valve Tip Clearances

53
- Operation 3-6 to Check and to Adjust
  53
15 Auxiliary Equipment

54
Special Tools

54
Valve Springs

54
- Operation 3-7 to Change the Valve Springs, with the Cylinder Head Fitted
  54
Cylinder Head Assembly

56
Valves and Valve Springs

64
Valve Guides

67
- Operation 3-15 to Inspect
  67
- Operation 3-16 to Remove
  68
- Operation 3-17 to Fit
  69
Cylinder Head

70
General Description

73
Big End Bearing

74
Piston and Connecting Rod Assembly

76
Piston Rings

83
Connecting Rod

86
Small End Bush

86
- Crankshaft Assembly
  87
General Description

87
Crankshaft Pulley

88
Rear Oil Seal Assembly

89
Thrust Washers

91
Main Bearings

95
Crankshaft

97
- Timing Case and Drive Assembly
  101
General Description

101
Timing Case Cover

102
- Operation 6-1 to Remove
  102
- Operation 6-2 to Fit
  103
Front Oil Seal

104
- Operation 6-3 to Remove and to Fit
  104
Idler Gear and Hub

105
- Operation 6-4 to Remove
  105
- Operation 6-5 to Fit
  106
Fuel Pump Gear

108
Camshaft Gear

113
- Operation 6-10 to Remove
  113
- Operation 6-11 to Fit
  114
Crankshaft Gear

115
- Operation 6-12 to Remove and to Fit
  115
- Timing Case
  115
Timing Case

116
- Operation 6-13 to Remove
  116
- Operation 6-14 to Fit
  117
Camshaft

119
- Operation 6-15 to Remove and to Fit
  119
- Cylinder Block Assembly
  121
General Description

121
Cylinder Block

122
- Operation 7-2 to Assemble
  123
- Operation 7-3 to Inspect
  124
Cylinder Liner

125
- Operation 7-5 to Inspect
  129
- Engine Timing
  131
General Description

131
Engine Timing

132
General Description

137
Turbocharger

138
- Operation 9-1 to Remove
  138
- Operation 9-2 to Fit
  140
Turbocharger Faults

142
Closed Breather System

144
- Operation 9-3 to Renew the Engine Breather Valve
  144
Open Breather System

145
- Operation 9-4 General Information
  145
- Operation 9-5 to Clean
  146
- Operation 9-6 to Renew
  147
Breather Separator

148
- Operation 9-7 to Renew the Engine Oil Separator
  148
- Lubrication System
  149
General Description

149
Lubrication System Flow Diagram

150
Filter Canister Operation 10-1 to Renew

151
Filter Head

152
- Operation 10-2 to Remove and to Fit
  152
Canister Type Lubricating Oil Cooler

153
Sump

154
Oil Strainer and Suction Pipe Assembly

164
- Operation 10-9 to Inspect and to Correct
  165
Lubricating Oil Pump

166
- Operation 10-11 to Fit
  167
- Operation 10-12 to Inspect
  169
Relief Valve

170
- Operation 10-13 to Dismantle and to Assemble
  170
- Operation 10-14 to Inspect
  171
- Fuel System
  173
General Description

173
Fuel Filter

176
Atomisers

179
Fuel Lift Pump

184
- Operation 11-9 to Remove and to Fit
  184
- Operation 11-10 to Dismantle
  185
- Operation 11-11 to Assemble
  186
- Operation 11-12 to Test
  187
Delphi Fuel Injection Pumps

188
- General Description
  188
- General Description
  199
11 Fuel System

205
12 Cooling System

205
- General Description
  217
- General Description
  221
- Alternator Fault Diagnosis
  227
- Not Used
  235
- List of Special Tools
  237

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Perkins CR Manuals

Perkins CR Workshop Manual (240 pages)

Table of Contents

Introduction

Engine Views

Engine Identification

Safety Precautions

Engine Lift Equipment

Viton Seals

POWERPART Recommended Consumable Products

Data and Dimensions

Thread Sealant

Standard Torque Tensions

Special Torque Tensions

13 Flywheel and Housing

Electrical Equipment

Compression Test Data

General Description

Rocker Cover

Rocker Assembly

Valve Tip Clearances

15 Auxiliary Equipment

Special Tools

Valve Springs

Cylinder Head Assembly

Valves and Valve Springs

Valve Guides

Cylinder Head

General Description

Big End Bearing

Piston and Connecting Rod Assembly

Piston Rings

Connecting Rod

Small End Bush

General Description

Crankshaft Pulley

Rear Oil Seal Assembly

Thrust Washers

Main Bearings

Crankshaft

General Description

Timing Case Cover

Front Oil Seal

Idler Gear and Hub

Fuel Pump Gear

Camshaft Gear

Crankshaft Gear

Timing Case

Camshaft

General Description

Cylinder Block

Cylinder Liner

General Description

Engine Timing

General Description

Turbocharger

Turbocharger Faults

Closed Breather System

Open Breather System

Breather Separator

General Description

Lubrication System Flow Diagram

Filter Canister Operation 10-1 to Renew

Filter Head

Canister Type Lubricating Oil Cooler

Sump

Oil Strainer and Suction Pipe Assembly

Lubricating Oil Pump

Relief Valve

General Description

Fuel Filter

Atomisers

Fuel Lift Pump

Delphi Fuel Injection Pumps

11 Fuel System

12 Cooling System

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