Siemens SINUMERIK 840D Simodrive 611 digital Startup Manual

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SINUMERIK 840D/810D

SIMODRIVE 611 digital

Start-Up Guide

Valid for

Control

SINUMERIK 840D/810D powerline

SINUMERIK 840DE/810DE powerline

(export variant)

Drive

SIMODRIVE 611 digital

03/2006 Edition

Version

General preparation

Structure

Settings, MPI/BTSS

EMC/ESD measures

Power-On and Power-Up

Programming the

control

PLC description

Alarm and message texts

Axis/spindle test run

Drive optimization

Data back-up

Replacing software and

hardware

HMI

Miscellaneous

Abbreviations

Index

Table of Contents

Summary of Contents for Siemens SINUMERIK 840D Simodrive 611 digital

Page 1 General preparation Structure Settings, MPI/BTSS EMC/ESD measures SINUMERIK 840D/810D Power-On and Power-Up SIMODRIVE 611 digital Programming the control Start-Up Guide PLC description Alarm and message texts Axis/spindle test run Drive optimization Data back-up Replacing software and hardware Miscellaneous Valid for Control Version SINUMERIK 840D/810D powerline...
Page 2 ® All designations identified with the trademark note are registered trademarks of Siemens AG. The other designations in this publications may be trademarks, the use of which by third parties for their own purposes may infringe the rights of the owner.
Page 3 For the sake of clarity, this documentation does not contain all the detailed infor- mation about all types of the product, and also cannot take account of every possible situation for installation, operation and maintenance. © Siemens AG 2006 All Rights Reserved SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 4 Internet: http://www.ad.siemens.com/csinfo under product/order number 15257461 from the responsible branch of the A&D MC Division of Siemens AG Object of the book The publication illustrates the structure of the control system and the interfaces to the individual components. It also describes the procedure for starting up SINUMERIK 810D, and lists all the data, signals and PLC modules.
Page 5 If a warning of personal injury is given in a warning notice with the warning triangle, there may also be a warning about damage to property in the same warning notice. © Siemens AG 2006 All Rights Reserved SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 6: Technical Information
Warning The device must only be used for the purposes described in the catalog and in the technical description, and then only in conjunction with non-Siemens devi- ces and components that are recommended or approved by Siemens. Correct and safe operation of the product requires it to have been transported, stored, installed and assembled correctly and carefully operated and maintained.
Page 13: General Preparation
SINUMERIK 840D: 1. PC/PG for SinuComNC start-up/service tools and SIMATIC Step7 2. MPI cable for PC/PG 3. V24 cable with 9-pin connector (socket) © Siemens AG 2006 All Rights Reserved 1-13 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 14: Standard/Export Variants
This point should be noted, particularly for conversions/ upgrades of the system software, since this may change the requirement to obtain export approval for the control. © Siemens AG 2006 All Rights Reserved 1-14 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 15 Service to be able to identify the control variant in this way. It can also serve to provide the necessary verification for exports, particularly if existing negative certificates for the export variant are used. © Siemens AG 2006 All Rights Reserved 1-15 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 17: Structure
/PHD/ Device Manual, NCU Configuration SINUMERIK 840D /PHC/ Device Manual, CCU Configuration SINUMERIK 810D /PJU/ Converter Configuration Manual SIMODRIVE 611 digital /BH/ Device Manual, Operating Components SINUMERIK 840D/840Di/810D © Siemens AG 2006 All Rights Reserved 2-17 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 19: Settings, Mpi/Btss
6. The following cable lengths for the standard MPI without repeater must not be exceeded: MPI (187.5 kBaud): max. total cable length 1000 m Note Piggy-back connectors are not recommended for power connections. © Siemens AG 2006 All Rights Reserved 3-19 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 20 Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Fig. 3-2 Network installation with two terminating resistors in BTSS: MSTT, control 840D © Siemens AG 2006 All Rights Reserved 3-20 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 21 PLC (server) X122 Router MPI bus (187 5 kBaud) X102 PROFIBUS DP (12 MBaud) Default bus addresses Fig. 3-3 Default application for SINUMERIK 840D © Siemens AG 2006 All Rights Reserved 3-21 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 22 2) The number results from the maximum number of PLCs integrated into the NCU, minus the active PLC communication links on the BTSS bus. © Siemens AG 2006 All Rights Reserved 3-22 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 23 BTSS bus: max. possible number MPI bus: max. possible number 1) Note: The MPI links are not routed via the COM module. They go directly to the PLC. © Siemens AG 2006 All Rights Reserved 3-23 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 24: Mpi Network Rules For Sinumerik 810D
6. The following cable lengths for the standard MPI without repeater must not be exceeded: MPI (187.5 kBaud): max. total cable length 1000 m Note Piggy-back connectors are not recommended for power connections. © Siemens AG 2006 All Rights Reserved 3-24 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 25 Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Fig. 3-5 Network installation with two terminating resistors in MPI: MSTT, control 810D © Siemens AG 2006 All Rights Reserved 3-25 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 26: Mpi Default Configuration For Sinumerik 840D
Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë Ë MPI 187.5 kBaud Fig. 3-6 Default application for SINUMERIK 840D © Siemens AG 2006 All Rights Reserved 3-26 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 27 GD circuit 1 in ascending order. If the MSTTs are connected to the BTSS, then this has no effect on the PLC–PLC communication on the MPI. © Siemens AG 2006 All Rights Reserved 3-27 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 28: Mpi Default Configuration For Sinumerik 810D
Every node on the MPI bus must have a bus address (0...15). PG/start-up tool MPI bus Bus addresses 187.5 kbaud SINUMERIK 810D MSTT/interface for customer’s operating panel X122 Fig. 3-7 Standard application for SINUMERIK 810D © Siemens AG 2006 All Rights Reserved 3-28 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 29 MPI cable and connector wiring DIP switch S3 (default setting) SDB 210 must not be loaded. © Siemens AG 2006 All Rights Reserved 3-29 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 30: Deviation From Standard Configuration
Note For a description of the “Global data” menu and the application, see Reference material: /S7HT/ SIMATIC Step7 Manual, Starting up MPI bus nodes © Siemens AG 2006 All Rights Reserved 3-30 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 31: Mpi Interface For Customer's Operating Panel
Table 3-6 Setting for 810D: switch S3 interface for customer’s operating panel Meaning: Baud rate: 187.5 kBaud Cyclical transmission interval: 100 ms Bus address: 14 © Siemens AG 2006 All Rights Reserved 3-31 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 32: 2Nd Machine Control Panel
SINUMERIK 840D/810D can be used to operate 2 machine control panels. The 2nd MSTT parameters must be set in the basic program parameters at FB1. © Siemens AG 2006 All Rights Reserved 3-32 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 33: Settings With Hmi Embedded/Hmi Advanced For Sinumerik 840D
A detailed description of the functions and parameter settings can be found in the following documentation: Reference material: /IAM/ Start-up Guide, IM2, HMI Embedded IM4, HMI Advanced © Siemens AG 2006 All Rights Reserved 3-33 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 34: Settings With Hmi Embedded/Hmi Advanced For Sinumerik 810D
A detailed description of the functions and parameter settings can be found in the following documentation: Reference material: /IAM/ Start-up Guide, IM2, HMI Embedded IM4, HMI Advanced © Siemens AG 2006 All Rights Reserved 3-34 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 35: Emc And Esd Measures
(control, power section, machine). The signal and load cables must be kept as far apart as possible. Only original SIEMENS cables should be used as the signal cables from and to the NCK and PLC.
Page 36: Esd Measures
Heat dissipation Please note: Caution A ventilation clearance of 100 mm must be left above and below the drive com- bination when it is installed. © Siemens AG 2006 All Rights Reserved 4-36 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 37: Power-On And Power-Up
– Frequency response measurements for speed and position control loops (section 10.5) – Analog output (section 10.8) 10. Data back-up (chapter 11) 11. Replacing hardware and software (chapter 12) © Siemens AG 2006 All Rights Reserved 5-37 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 38: Ncu Controls And Displays
SINUMERIK 840D controls and displays on the NCU A detailed description of the controls and displays can be found in the following documentation: Reference material: /PHD/ Device Manual, NCU Configuration © Siemens AG 2006 All Rights Reserved 5-38 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 39: Ccu Controls And Displays
SINUMERIK 810D controls and displays on the CCU A detailed description of the controls and displays can be found in the following documentation: Reference material: /PHC/ Device Manual, CCU Configuration © Siemens AG 2006 All Rights Reserved 5-39 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 40: Power-On And Power-Up
The LEDs on the NE module must not indicate any faults in the power supply. Danger Before switching on, make sure that the protective cover and connector X181 are attached to the power supply unit. © Siemens AG 2006 All Rights Reserved 5-40 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 41: Power-Up
Download from the PCMCIA card has ended successful. The debug monitor is initialized. Operating system was downloaded successfully. Operating system has started up. NCK software is initialized. © Siemens AG 2006 All Rights Reserved 5-41 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 42 Turn PLC start-up switch S4 from position “2” (STOP mode) to position “1” or “0” (RUN mode). Perform POWER ON and hardware RESET. © Siemens AG 2006 All Rights Reserved 5-42 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 43 The STOP LED does not light up if the switch is not changed from setting STOP to MRES to STOP within 3 seconds after a general reset has been requested. Reference material: /S7H/ SIMATIC Step7-300 © Siemens AG 2006 All Rights Reserved 5-43 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 44: Pcu Power-Up
187.5 (password for protection level 2 required). Are other MPI stations (machine control panel, handheld unit, ...) disturbing MPI communication? (Remove connections to test.) © Siemens AG 2006 All Rights Reserved 5-44 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 45: Error While Control Power-Up
The PLC program is not being processed. STOP can be set by the PLC pro- gram, error identifiers or an operator input. HALT: “Halt” of the PLC user program (initiated by test function). © Siemens AG 2006 All Rights Reserved 5-45 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 46: Power-Up Of Machine Control Panel (Mstt)
Detailed information on powering up SIMODRIVE 611 universal drives can be found in the following document: Reference material: /FBU/ SIMODRIVE 611 universal function guide © Siemens AG 2006 All Rights Reserved 5-46 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 47: Pcu/Hmi Advanced Bios Setup
The settings for the BIOS default parameters are described in the following documentation: Reference material: /IAM/ IM4, HMI Advanced Start-up Guide /BH/ Device Manual, Operating Components © Siemens AG 2006 All Rights Reserved 5-47 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 49: Programming The Control
10000 to 18999 General machine data from 19000 to 19999 Reserved from 20000 to 28999 Channel-specific machine data from 29000 to 29999 Reserved © Siemens AG 2006 All Rights Reserved 6-49 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 50 The bit editor for HEX machine data is only available in conjunction with the HMI. Fig. 6-1 Input screen in the bit editor for HEX machine data © Siemens AG 2006 All Rights Reserved 6-50 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 51: Machine And Setting Data
Press the “OK” soft key to exit the bit editor and accept the set value. Press the “Cancel” soft key to exit the bit editor and reject the set value. The previous setting is restored. © Siemens AG 2006 All Rights Reserved 6-51 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 52: Handling Machine And Setting Data
This value is used to set the machine or setting data to its default. Note On the HMI, input is limited to 10 digits plus decimal point and sign. © Siemens AG 2006 All Rights Reserved 6-52 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 53: Protection Level Concept
(NCK general reset). This resets all passwords to the standard of this software version. © Siemens AG 2006 All Rights Reserved 6-53 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 54 3. Reference material: /PGA/ Programming Guide: Preparing for work /FB1/ A2, “Various interface signals” © Siemens AG 2006 All Rights Reserved 6-54 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 55: Protection Levels For Nc Language Commands (Redef)
0 to 3 or passwords for end users through to Siemens, as shown in Table 6-2. To allow the programs stored in the cycle directories to be used via a range of commands that are independent of the rights of use of a particular operator, the right of use is implicitly modified while these programs are running.
Page 56 Setting the write protection for cycle directories Machine data Associated cycle directories MD 11165: ACCESS_WRITE_CST /_N_CST_DIR (standard cycles) MD 11166: ACCESS_WRITE_CMA /_N_CMA_DIR (manufacturer’s cycles) MD 11167: ACCESS_WRITE_CUS /_N_CUS_DIR (user cycles) © Siemens AG 2006 All Rights Reserved 6-56 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 57: Configurable Parameter Areas For Gud Blocks
REAL[4]=<value> INT[4]=<value> BOOL[4]=<value> GUD5 block REAL[5]=<value> INT[5]=<value> BOOL[5]=<value> GUD6 block REAL[6]=<value> INT[6]=<value> BOOL[6]=<value> GUD7 block REAL[7]=<value> INT[7]=<value> BOOL[7]=<value> GUD8 block REAL[8]=<value> INT[8]=<value> BOOL[8]=<value> GUD9 block © Siemens AG 2006 All Rights Reserved 6-57 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 58 Note From software version 7.1 onwards, this checksum is generated for all data to be protected via initialization files. Exception: R parameters. © Siemens AG 2006 All Rights Reserved 6-58 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 59 Write protection for definition files: ; set to value MD 11171: ACCESS_WRITE_MACCESS = 1 ; Machine manufacturer MD 11172: ACCESS_WRITE_UACCESS = 3 ; End user © Siemens AG 2006 All Rights Reserved 6-59 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 60 ; Write protection for file is set to value 3 for end user. ; Protection level for writing ; $MC_GCODE_RESET_VALUES for ; set end user N510 REDEF $MC_GCODE_RESET_VALUES APR 7 APW 3 © Siemens AG 2006 All Rights Reserved 6-60 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 61: Display Filter For Machine Data
If the access rights are sufficient, there is a check to see if any display filters are active. Note You can tell which group specific machine data belongs to by referring to the machine data list. © Siemens AG 2006 All Rights Reserved 6-61 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 62 The checkboxes for the groups are set to active. The soft key does not affect the following checkboxes: – Filter active – Expert mode – Index from to – All others © Siemens AG 2006 All Rights Reserved 6-62 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 63 “Unable to display machine data with the current access rights and the current filter setting”. Press the “OK” soft key to acknowledge and blank machine data screen appears. © Siemens AG 2006 All Rights Reserved 6-63 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 64: Example Of A Start-Up Concept
2nd spindle N10000 $MN_AXCONF_MACHAX_NAME_TAB[7]=“C11” 1st spindle Machine data files are set up for the individual machine options. These only contain the modified machine data. © Siemens AG 2006 All Rights Reserved 6-64 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 65 N20070$MC_AXCONF_MACHAX_USED[0]=1 N20070$MC_AXCONF_MACHAX_USED[1]=2 N20070$MC_AXCONF_MACHAX_USED[2]=3 N20070$MC_AXCONF_MACHAX_USED[3]=4 N20070$MC_AXCONF_MACHAX_USED[4]=6 N20070$MC_AXCONF_MACHAX_USED[5]=8 N20070$MC_AXCONF_MACHAX_USED[6]=0 N20070$MC_AXCONF_MACHAX_USED[7]=0 N20080 $MC_AXCONF_CHANAX_NAME_TAB[0]=“X” N20080 $MC_AXCONF_CHANAX_NAME_TAB[1]=“Y” N20080 $MC_AXCONF_CHANAX_NAME_TAB[2]=“Z” N20080 $MC_AXCONF_CHANAX_NAME_TAB[3]=“A1” N20080 $MC_AXCONF_CHANAX_NAME_TAB[4]=“B1” N20080 $MC_AXCONF_CHANAX_NAME_TAB[5]=“C1” N20080 $MC_AXCONF_CHANAX_NAME_TAB[6]=“” N20080 $MC_AXCONF_CHANAX_NAME_TAB[7]=“” © Siemens AG 2006 All Rights Reserved 6-65 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 66 The correction data (e.g. spindle pitch) is saved separately from the Services/ Active NCK data area to the archive. The last step in the start-up is to stream off all the HMI data. © Siemens AG 2006 All Rights Reserved 6-66 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 67: System Data
INCH system, factor = 25.4). After power ON the existing data is converted to inches and displayed. After switchover data must be entered in inches. © Siemens AG 2006 All Rights Reserved 6-67 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 68 If all the bits are set in MD 10220 and the default setting is to be retained, then the following scaling factors must be entered in MD 10230. © Siemens AG 2006 All Rights Reserved 6-68 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 69 ON. The new values are displayed and can then be saved. The unit of the physical variables for programming in the part program is specified in the Programming Guide. © Siemens AG 2006 All Rights Reserved 6-69 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 70 This limit is reached at 10 digit positions plus decimal point plus sign. Reference material /FB1/ G2, Basic machine functions manual, Section “Input/display resolution, calculation resolution” © Siemens AG 2006 All Rights Reserved 6-70 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 71: Memory Configuration
(e.g. part programs, drive data). Machine data, setting data and options are not erased. © Siemens AG 2006 All Rights Reserved 6-71 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 72 “SRAM” or “DRAM” soft keys. Reference material: /IAM/ IM2, Start-up Guide, HMI Embedded, Section: Displaying and editing system resources © Siemens AG 2006 All Rights Reserved 6-72 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 73: Dynamic Ram
MD 28050: MM_NUM_R–PARAM Number of R parameters required MD 28080: MM_NUM_USER_FRAMES Number of frames required MD 38000: MM_ENC_COMP_MAX_POINTS Number of compensation points required © Siemens AG 2006 All Rights Reserved 6-73 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 74 Number of channel-specific user variables MD 18140 MM_NUM_GUD_NAMES_AXIS Number of axis-specific user variables MD 18150 MM_GUD_VALUES_MEM Memory location for user variables MD 18160 MM_NUM_USER_MACROS Number of macros © Siemens AG 2006 All Rights Reserved 6-74 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 75 Allocation of a TO unit to a channel MD 28200 MM_NUM_PROTECT_AREA_CHAN Number of files for protection areas MD 38000 MM_ENC_COMP_MAX_POINTS [n] Number of interpolating point for interp. compensation © Siemens AG 2006 All Rights Reserved 6-75 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 76: Scaling Machine Data
Then read in the complete MD record and trigger the NCK power-up, or Alternatively, an MD record may be downloaded twice, each time with an NCK power-up. © Siemens AG 2006 All Rights Reserved 6-76 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 77 Value “2” All memory-configuring MDs are overwritten with the default values at the next power-up. Value “4” Reserved © Siemens AG 2006 All Rights Reserved 6-77 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 78: Axes And Spindles
– Revolver axes – Position-controlled spindles Axis configuration The axis configuration is defined on three levels: 1. Machine level 2. Channel level 3. Program level © Siemens AG 2006 All Rights Reserved 6-78 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 79 MD 20050: AXCONF_GEOAX_ASSIGN_TAB[0...2] Defines the allocation of geometry axes to the axes of the channel (MD20070) without transformation. For allocation while transformation is active, see: © Siemens AG 2006 All Rights Reserved 6-79 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 80 Names of the GEO axes MD 20060: AXCONF_GEO_AX_NAME_TAB[0]=X MD 20060: AXCONF_GEO_AX_NAME_TAB[0]=Y MD 20060: AXCONF_GEO_AX_NAME_TAB[0]=Z Fig. 6-3 Example of milling machine: 4 axes + spindle/C axis © Siemens AG 2006 All Rights Reserved 6-80 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 81 MD 10000: AXCONF_MACHAX_NAME_TAB[0] = X01 corresponds to X1 MD 10000: AXCONF_MACHAX_NAME_TAB[1] = A01 corresponds to A1 MD 10000: AXCONF_MACHAX_NAME_TAB[2] = C01 corresponds to C1 © Siemens AG 2006 All Rights Reserved 6-81 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 82: Drive Configuration (Vsa, Slm, Hsa)
A logical address via which the relevant drive is addressed (setpoint/actual value assignment, access to parameters) is assigned to each slot used.  Siemens AG 2006 All Rights Reserved 6-82 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 84 1 system 2 80 A Motor encoder 50 A Motor encoder 25 A Motor encoder 25 A Linear scale Fig. 6-6 Drive configuration © Siemens AG 2006 All Rights Reserved 6-84 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 85: Programming Axis-Specific Setpoint/Actual Values
MD 30230: ENC_INPUT_NR[1] Allocation for position measuring Position measuring system 2 is not used system 2 “1” for motor measuring system “2” for direct measuring system © Siemens AG 2006 All Rights Reserved 6-85 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 86 NCK reset must be used to restart the control so that the set configura- tion can take effect. The message “Start-up required” appears for all activated drives, prompting to set the drive data parameters. © Siemens AG 2006 All Rights Reserved 6-86 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 87: Setting Drive Parameters (Fdd, Msd)
To avoid setting the MSD parameters incorrectly, the “OK” soft key remains disabled until a valid motor or a non-Siemens motor is selected for motor 1. After selecting the motor, press the “OK” soft key to confirm and a menu for entering the encoder data appears.
Page 88 Non-Siemens motor If a non-Siemens motor is used, press the “Non-Siemens motor” soft key to open the menu for entering the non-Siemens motor data. When you have ent- ered the data and returned to the motor selection menu, “Non-Siemens motor”...
Page 89: Parameter Settings For Incremental Measuring Systems
Motor ENC_RESOL DRIVE_AX_RATIO_NUMERA No. of motor rev. DRIVE_AX_RATIO_DENOM No. of spindle rev. DRIVE_ENC_RATIO_NUMERA Numberofmotorrevolutions DRIVE_ENC_RATIO_DENOM Numberofencoderrevolutions Fig. 6-8 Linear axis with motor-mounted rotary encoder © Siemens AG 2006 All Rights Reserved 6-89 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 90 Rotary axis with machine-mounted rotary encoder Adapting encoders The following tables list all the data that must be entered for linear measuring for linear measur- systems. ing systems © Siemens AG 2006 All Rights Reserved 6-90 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 91 Í Í Í Í Í Í Leadscrew LEADSCREW_PITCH Linear scale Load gearbox ENC_IS_LINEAR=1 ENC_IS_DIRECT=1 ENC_GRID_POINT_DIST (for linear encoder) ENC_FEEDBACK_POL= [1 or -1] Fig. 6-12 Linear axis with linear scale © Siemens AG 2006 All Rights Reserved 6-91 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 92: Parameter Settings For Absolute Measuring Systems (Endat Interface)
SRAM of the NCK, battery power lost, PRESET if gearbox is switched between the load and absolute encoder MD 34210: ENC_REFP_STATE deleted © Siemens AG 2006 All Rights Reserved 6-92 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 93 MD 34010 = 1 (negative) and reference position has been traversed in ne- gative direction. In this case, the “–” key on the MCP must also be pressed. © Siemens AG 2006 All Rights Reserved 6-93 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 94 The SF LED then goes out and the drives can be traversed after PLC start-up (speed controller preset). After the axis-specific velocity and travel range limits have been adapted, the speed control preset values should be optimized. © Siemens AG 2006 All Rights Reserved 6-94 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 95: Overview Of The Drive Parameters
Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á © Siemens AG 2006 All Rights Reserved 6-95 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 97 1522 ACT_SPEED_FILTER_TIME n_act iq_set Fig. 6-13 Speed controller with the most important properties Reference material: /FBA/ DD2, Description of the drive functions, Speed control loop © Siemens AG 2006 All Rights Reserved 6-97 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 98 Note Changes to the FDD MD or MSD MD will be erased by an NCK reset if “Save boot file(s)” is not performed beforehand. © Siemens AG 2006 All Rights Reserved 6-98 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 99: Axis Data
All existing gear steps must be parameterized for rotary axes that are to be ope- rated as a spindle with gear step change. (Indices [1]...[5].) © Siemens AG 2006 All Rights Reserved 6-99 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 100 MD 32200: POSCTRL_GAIN [1,X1] = 1 (K for G331, spindle gear step 1) MD 32200: POSCTRL_GAIN [3,X1] = 1 (K for G331, spindle gear step 3) © Siemens AG 2006 All Rights Reserved 6-100 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 101 If both signals are set, then position measuring system 1 was selected. Reference material: /FB1/ A2, Functional description of the basic machines, Various NC/PLC interface signals and functions © Siemens AG 2006 All Rights Reserved 6-101 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 102: Axis Velocity Matching
For the setpoint scaling, the load gearbox must always be entered correctly. MD 31060: DRIVE_AX_RATIO_NUMERA (number of motor revolutions) MD 31050: DRIVE_AX_RATIO_DENOM (number of load revolutions) © Siemens AG 2006 All Rights Reserved 6-102 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 103: Axis Position Control Data
Definition of the K (loop gain) factor Velocity [m/min] Following error [mm] © Siemens AG 2006 All Rights Reserved 6-103 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 104 MD 32900: DYN_MATCH_ENABLE (dynamic matching) and MD 32910: DYN_MATCH_TIME (time constant for dynamic matching) Reference material: /FB1/ G2, Functional description of the basic machines, Velocities, setpoint/actual value systems, control © Siemens AG 2006 All Rights Reserved 6-104 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 105 Overshoot-free acceleration and positioning with rapid traverse velocity under maximum load (heavy workpiece). Measurement Via analog outputs (section 10) or start-up software for SIMODRIVE 611D. © Siemens AG 2006 All Rights Reserved 6-105 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 106 (load and motor encoder) by actively damping oscillations. The function is activated with MD 32950: POSCTRL_DAMPING ,0 and is available for all controls that use SIMODRIVE_611 D drives. © Siemens AG 2006 All Rights Reserved 6-106 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 107 1.0 * MD 32450: BACKLASH = 0.01 mm (or inch or degree) 2.0 * MD 32450: BACKLASH = 0.02 mm (or inch or degree). © Siemens AG 2006 All Rights Reserved 6-107 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 108: Monitoring For Axis
Position tolerance while the “clamping active” signal is present at the PLC interface. When the tolerance is exceeded, the alarm “26000 axis [name] clamping monitoring” is generated. IS “clamping active” (DB31, ... DBX2.3) © Siemens AG 2006 All Rights Reserved 6-108 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 109 MD 36130: POS_LIMIT_PLUS2 (2nd software limit switch plus) NST “2nd software limit switch minus” (DB31, ... DBX12.2) NST “2nd software limit switch plus” (DB31, ... DBX12.3) © Siemens AG 2006 All Rights Reserved 6-109 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 110 STOP axes only) HW limit Mechanical limit switch switch traversing limit (can be activated via PLC) Fig. 6-19 Overview of end limitations © Siemens AG 2006 All Rights Reserved 6-110 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 111 NST “Encoder limit frequency exceeded 1” (DB31, ... DBX60.2), NST “Encoder limit frequency exceeded 2” (DB31, ... DBX60.3), Alarm “21610 channel [name] axis [name] Encoder frequency exceeded”. © Siemens AG 2006 All Rights Reserved 6-111 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 112 AX_EMERGENCY_STOP_TIME (duration of the braking ramp for error states). If this is not the case, the braking ramp in MD 36610 cannot take effect. © Siemens AG 2006 All Rights Reserved 6-112 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 113: Referencing An Axis
To ensure that axes can continue operating properly referenced after the power has been switched off and on again, it is essential that they are not moved while the power is switched off. © Siemens AG 2006 All Rights Reserved 6-113 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 114 If an axis uses an absolute encoder as its measuring system, then it only needs to be referenced when the encoder is readjusted. absolute encoders Note For absolute encoder, see subsection 6.9.6. © Siemens AG 2006 All Rights Reserved 6-114 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 115: Spindle Data
After the spindle has been positioned, the rotary axis can be programmed directly with the axis name. NST “axis/spindle” (DB31, ... DBX60.0 = 0). © Siemens AG 2006 All Rights Reserved 6-115 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 116 MD 35200: GEAR_STEP_SPEEDCTRL_ACCEL (acceleration in speed control mode) MD 35210: GEAR_STEP_POSCTRL_ACCEL (acceleration in position control mode) MD 36200: AX_VELO_LIMIT (threshold for velocity monitoring) © Siemens AG 2006 All Rights Reserved 6-116 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 117: Spindle Configuration
MD 30220: ENC_MODULE_NR MD 30230: ENC_INPUT_NR MD 30240: ENC_TYPE Note Further information about the spindle configuration can be found in the “Drive configuration” section above. © Siemens AG 2006 All Rights Reserved 6-117 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 118: Spindle Encoder Matching
The load revolutions are entered in MD 31050: DRIVE_AX_RATIO_DENOM and the motor revolutions in MD 31060: DRIVE_AX_RATIO_NUMERA. © Siemens AG 2006 All Rights Reserved 6-118 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 119 2048 * 2048 pulses One encoder increment corresponds to 0.08583 internal increments. One encoder increment corresponds to 0.00008583 degrees (highest possible positioning resolution). © Siemens AG 2006 All Rights Reserved 6-119 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 120: Velocities And Setpoint Matching For Spindles
NST “change gear” (DB31, ... DBX82.3) NST “setpoint gear step A to C” (DB31, ... DBX82.0 to DBX82.2) NST “spindle stop” (DB31, ... DBX61.4) © Siemens AG 2006 All Rights Reserved 6-120 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 121 Min. speed for gear step 1 changeover Min. speed for gear step 1 Min. spindle speed Fig. 6-21 Example of speed ranges for automatic gear step selection (M40) © Siemens AG 2006 All Rights Reserved 6-121 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 122: Spindle Positioning
The fine and coarse exact stop limits can be set for specific parameter sets exact stop limits using MD 36012: STOP_LIMIT_FACTOR[n] not equal to [1.0]. © Siemens AG 2006 All Rights Reserved 6-122 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 123: Spindle Synchronization
Motor Gearing encoder Power Motor enco- connection der cable Toothed belt MSD module SIMODRIVE 611D Fig. 6-22 Synchronization via an external reference signal (BERO) © Siemens AG 2006 All Rights Reserved 6-123 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 124 BERO signal hysteresis, during the synchronization progress. If a BERO sensor is used, MD 34200: ENC_REFP_MODE must be set to 2. © Siemens AG 2006 All Rights Reserved 6-124 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 125: Spindle Monitoring
MIT_LOW. The encoder limit frequency value must be set such that the mecha- nical encoder speed limit is not exceeded or else the synchronization from high speeds will be incorrect. © Siemens AG 2006 All Rights Reserved 6-125 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 126 Speed range for constant cutting velocity by G92 NST “Referenced/synchronized” (DB31, ... DBX60.4/60.5) Actual speed monitoring Maximum spindle speed Fig. 6-23 Areas for spindle monitoring © Siemens AG 2006 All Rights Reserved 6-126 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 127: Example: Starting Up Nck I/Os
8. Set the weighting factors for the analog inputs / outputs: MD 10320 = 10000 MD 10330= 10000 9. Set the option: Programmed analog output 10. Program: $A_OUTA [1] = 5000 © Siemens AG 2006 All Rights Reserved 6-127 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 128 (Set value of analog input 1 in R parameter 1) DO $A_OUT [9] = FALSE (Reset digital output 9) DO $A_OUTA [1] = 0 (Set analog output 1 to 0 mV) © Siemens AG 2006 All Rights Reserved 6-128 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 129: Linear Motors (1Fn1 And 1Fn3 Motors)
Are mechanical limit stops installed at both ends of the travel path and bolted securely in position? – Are the moving cables installed properly in a cable trailing device? © Siemens AG 2006 All Rights Reserved 6-129 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 130 X411 or to the adapter on the temperature sensor coupling lead. See also: Reference material: /PJLM/CON/ General notes on connections: “Encoder connection” section © Siemens AG 2006 All Rights Reserved 6-130 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 131: Start-Up: Linear Motor With A Primary Section
– Select drive type: “SLM” (synchronous linear motor) ––> Add module – Select the power section Fig. 6-24 Drive configuration for synchronous linear motor  Siemens AG 2006 All Rights Reserved 6-131 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 132 10% (MD 1105 = 10%). The current reduction does not take effect until the identification is effective. © Siemens AG 2006 All Rights Reserved 6-132 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 133 If yes: Select the motor (parallel-connected linear motors start with 2x1FN..) Fig. 6-26 Selecting a motor for which the data is already listed  Siemens AG 2006 All Rights Reserved 6-133 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 134 Fig. 6-27 Entering the unlisted motor, the data is not yet specified Enter the motor data: Fig. 6-28 Entering data for an “unlisted motor” © Siemens AG 2006 All Rights Reserved 6-134 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 135 “Coarse synchronization with” field: – Rotor position identification: yes (for incremental measuring system only) Confirm acceptance of data with OK ––> “Save bootfile” and select “NCK reset”.  Siemens AG 2006 All Rights Reserved 6-135 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 136 The traversing range must be kept clear of obstacles at all times to protect operating personnel and the machine itself.  Siemens AG 2006 All Rights Reserved 6-136 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 137 NCK reset”) Save boot files and perform Save boot files and perform NCK reset NCK reset Fig. 6-31 Incremental measuring system © Siemens AG 2006 All Rights Reserved 6-137 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 138 MD1025 Alarm 300799 appears (”Save bootfiles and perform NCK reset”) Save boot files and Execute NCK reset Fig. 6-32 Absolute measuring system © Siemens AG 2006 All Rights Reserved 6-138 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 139 Note With non-Siemens motors, the rotor position identification method cannot be guaranteed to determine the commutation angle offset. Depending on the design of the motor, the following methods may be used for both types of...
Page 140 Is the distance traversed correct? (input = 10 mm ––> distance = 10 mm) 10. Set and perform referencing/adjustment – Incremental measuring system: Referencing (see subsection 6.9.12) – Absolute measuring system: Adjust (see subsection 6.9.6)  Siemens AG 2006 All Rights Reserved 6-140 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 141: Start-Up: Linear Motors With 2 Identical Primary Sections
4. Note the commutation angle offset of motor 1 – MD 1016 (motor 1) = _ _ _ _ _ _ _ _ degrees electrical © Siemens AG 2006 All Rights Reserved 6-141 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 142 – Select the paralleled motor from the “Motor selection” dialog. (2x1FN..) or: Enter the data for the paralleled non-Siemens motor (as described under the heading of “Non-Siemens motors – parameters for SLM”). 16. Compare the commutation angle offset between motor 1 and 2 –...
Page 143: Mechanical System
Distance b [mm] (not including installation dimension tolerance) For installation dimensions of 1FN3 linear motors, see dimension drawings in appendix of 1FN Planning Guide, mounting height h or h © Siemens AG 2006 All Rights Reserved 6-143 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 144: Temperature Sensors For 1Fn1 And 1Fn3 Motors
DIN EN 50178 regarding protective separation. For information about protective separation, please refer to: Reference material: /PJLM/ Configuration guide for linear motor © Siemens AG 2006 All Rights Reserved 6-144 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 145 Evaluation of KTY temperature sensor (black/white) and switch or PTC (yellow/red) (whether temperature switch or PTC resistor depends on motor type, i.e. 1FN1 or 1FN3) © Siemens AG 2006 All Rights Reserved 6-145 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 146 Pin 13 Temperature sensor – White core Orange + red core Pin 25 Temperature switch/PTC – – Yellow core Temperature switch/PTC Red core – – © Siemens AG 2006 All Rights Reserved 6-146 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 147: Measuring System
Note The instructions for determining the drive direction apply only to Siemens motors (1FNx motors). If the positive direction of the drive and the positive counting direction of the measuring system do not coincide, then the actual speed value must be in- verted in the “Measuring system/Encoders”...
Page 148 If the scanning head is mechanical connected to the primary section, then the cable exit direction must be different. Otherwise invert the actual value! © Siemens AG 2006 All Rights Reserved 6-148 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 149 Temperature sensor coupling lead (dongle) Drive A 6FX2002-1AA14-xxxx U2 V2 W2 PE Primary section Power cable Fig. 6-39 Temperature sensor coupling lead (recommended standard connection) © Siemens AG 2006 All Rights Reserved 6-149 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 150: Parallel Connection Of Linear Motors
= 36 mm 0, 1, 2, ... Constant dimension (see data sheet from motor manufacturer) Fig. 6-41 Parallel connection of linear motors (Janus configuration, special type) © Siemens AG 2006 All Rights Reserved 6-150 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 151 Drive A U2 V2 W2 PE Power cable Power cable Motor 2 Motor 1 Fig. 6-42 Wiring of parallel-connected linear motors © Siemens AG 2006 All Rights Reserved 6-151 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 152: Test Measurements On Linear Motors
Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì Fig. 6-44 Determining the positive direction of the drive (CW rotating field) © Siemens AG 2006 All Rights Reserved 6-152 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 153 $10_. If the difference is greater, the position of the zero marker must be moved in the software in MD 1016 “COMMUTATION_ANGLE_OFFSET”. © Siemens AG 2006 All Rights Reserved 6-153 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 154: Am/U/F Function
The AM/ U/F function is described in Reference material /FBA/ DE1, Description of the drive functions, Advanced drive functions /POS3/ SIMODRIVE POSMOfunction guide /FBU/ SIMODRIVE 611 universal function guide © Siemens AG 2006 All Rights Reserved 6-154 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 155: System Settings For Power-Up, Reset And Starting Part Programs
– No coupled units active – No tangential adjustment active – Non-configured synchronous spindle coupling is switched off Fig. 6-46 System settings after power-up © Siemens AG 2006 All Rights Reserved 6-155 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 156 If synchronous spindle coupling is configured, the coupling is set in relation to MD 21330: COUPLE_RESET_MODE_1. Fig. 6-47 System settings after RESET/end of part program © Siemens AG 2006 All Rights Reserved 6-156 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 157 System settings after start of part program Reference material: /FB1/ K2, Functional description of the basic machines, Axes, coordinate systems, frames, Section: Actual value system in vicinity of workpiece © Siemens AG 2006 All Rights Reserved 6-157 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 158 03/2006 6 Programming the control 6.12 System settings for power-up, RESET and starting part programs Notes © Siemens AG 2006 All Rights Reserved 6-158 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 159: Plc Description
The PLC program is divided into the basic program and the user program. The entry points for the user program are marked in OBs 1, 40 and 100 of the basic user program program. © Siemens AG 2006 All Rights Reserved 7-159 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 160 1. Load, test and change the PLC program with SIMATIC STEP7 HiGraph (also see Readme file on the basic program disk). 2. Download an archived PLC program with PCIN or from the HMI © Siemens AG 2006 All Rights Reserved 7-160 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 161 OB1 cycle have been completed. When the PLC fails, alarm “2000 sign of life monitoring PLC” is displayed. Reference material: /FB1/ P3, Function guide, PLC basic program powerline /S7H/ SIMATIC S7-300 © Siemens AG 2006 All Rights Reserved 7-161 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 162: Overview Of The Organizational Blocks, Function Blocks, Dbs
Timers T0 to T9 are used by the basic program. Overview of the organizational blocks, function blocks, Reference material: /FB1/ P3, Function guide, PLC basic program powerline © Siemens AG 2006 All Rights Reserved 7-162 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 163: Alarm And Message Texts
PC/PG (as described in chapter 12). Alarm texts/ The texts are stored with the Siemens defaults n the selected drive on your PC. message texts For the sake of simplicity, it is assumed that this is always C: in the following description.
Page 164: Alarm Text Files For Hmi Advanced
The error text files intended for use are activated in file c:\mmc2\mbdde.ini. Structure of Extract from mbdde.ini, of relevance for configuring the alarm text files: MBDDE.INI © Siemens AG 2006 All Rights Reserved 8-164 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 165 Alarm numbers which do not already exist in the standard texts are added. Editor An ASCII editor (e.g. the DOS editor “edit”) must be used for editing files. © Siemens AG 2006 All Rights Reserved 8-165 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 166 700000 0 0 “DB2.DBX180.0 set” 700001 0 0 “No lubrication pressure” The maximum length of an alarm text is 110 characters for a 2-line display. © Siemens AG 2006 All Rights Reserved 8-166 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 167: Syntax For Alarm Text Files
60100 65202 “Axis %2 in channel %1 is still moving” // Alarm text file for cycles in German Alarm number List of alarm numbers © Siemens AG 2006 All Rights Reserved 8-167 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 168 HMI Advanced only (PCU 50/ 50.3/ 70, with hard disk): The default assignment of “0” means that the WinHelp file supplied by Siemens gives a detailed explanation of the alarm. A value between 1 and 9 refers to a WinHelp file created by the user via an allocation table in the MBDDE.INI file.
Page 169: Alarm List Properties
TimeFormat Enter the format to be used when outputting the date and time. This corre- sponds to the CTime::format from the Microsoft Foundation Classes. © Siemens AG 2006 All Rights Reserved 8-169 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 170 FIRST means that more recent alarms are placed at the top of the list, LAST means that new alarms are placed at the end. PLCTIME Siemens internal variable for PLC software releases older than 3.2. Do not change the PLCTIME setting. Example: [Alarms] TimeFormat=%d.%m.%y %H:%M:%S...
Page 171: Axis/Spindle Dry Run
NST “Remaining distance/spindle reset” (DB31–61, DBX2.2) NST “Feed stop/ spindle stop” (DB31–61, DBX4.3) NST “Travel button disable” (DB31–61, DBX4.4) NST “Power-up sensor disable” (DB31–61, DBX20.1) © Siemens AG 2006 All Rights Reserved 9-171 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 172 Hardware limit switch PLUS DB31–61.DBX12.1 Hardware limit switch MINUS DB31–61.DBX12.0 Reference material: /FB1/ A3, Function Guide Axis monitoring, protection areas, Section: Monitoring of static limits © Siemens AG 2006 All Rights Reserved 9-172 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 173: Axis Dry Run
Service display Is traversing Check MD 32100: AX_MOTION_DIR direction okay? Specified path 10 mm Is path evaluation Check MD 31000 – 31080 (encoder matching) okay? © Siemens AG 2006 All Rights Reserved 9-173 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 174 (time constant for jerk limitation) MD 32910 (dynamic matching) MD 31050/31060 (load gearbox) MD 32610 (bias control) MD 1401 (maximum motor working speed) MD for velocity matching © Siemens AG 2006 All Rights Reserved 9-174 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 175: Test Of The Spindle
Is traversing Change MD 32100 AX_MOTION_DIR direction okay? Specified speed 100 rev/min Actual speed Check MD 31000 – 31080 (encoder matching) = setpoint speed? © Siemens AG 2006 All Rights Reserved 9-175 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 176 Cutout speed gear stage MD 36300 Encoder limit frequency Check the encoder matching Check the spindle synchronization (MD 34200) All gear sta- ges tested? © Siemens AG 2006 All Rights Reserved 9-176 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 177: Drive Optimization
All important control loop signals on the position, speed and torque levels can also be output with the DAC configuration on external equipment (e.g. oscillo- scope, signal recorder) via test sockets on the 810D (611D control). © Siemens AG 2006 All Rights Reserved 10-177 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 178 Saving measurement resultsThe measurement diagrams can be archived via measurement file functions, allowing machine settings to be documented and facilitating re- mote diagnostics. results © Siemens AG 2006 All Rights Reserved 10-178 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 179: Measuring Functions
The measuring functions must be started in “JOG” mode to ensure that there starting measuring are no accidental traversing motions due to part programs. functions © Siemens AG 2006 All Rights Reserved 10-179 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 180 The user is to ensure that, while the measuring functions are in use, that: instructions – the “Emergency stop” button is within range – there are no obstacles in the traveling range © Siemens AG 2006 All Rights Reserved 10-180 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 181 – Change of operating mode (JOG) or JOG operating mode not selected – Pressing the Travel buttons – Turning the handwheel – Alarms that cause the axes to stop © Siemens AG 2006 All Rights Reserved 10-181 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 182: Interface Signals: Drive Test Travel Request And Travel Enable
/FB1/ A2, Various NC/PLC interface signals and functions Deactivating The traversing range monitoring function can be deactivated for axes with an monitoring infinite traversing range. © Siemens AG 2006 All Rights Reserved 10-182 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 183: Frequency Response Measurement
Measuring Amplitude parameters This parameter determines the test signal amplitude (unit: specify the peak torque as %). Values between 1 and 5% are suitable. © Siemens AG 2006 All Rights Reserved 10-183 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 184: Scanning The Speed Control Loop
Disturbance step change 2. Setting the necessary parameters on the measuring parameters screen 3. Displaying the measurement result on screen using the Display soft key © Siemens AG 2006 All Rights Reserved 10-184 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 185 Acceleration value = 0, no ramp Acceleration value > 0, ramp active The actual measuring function is not activated until the offset value is reached. © Siemens AG 2006 All Rights Reserved 10-185 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 186 Recording of the measured data and outputting of the test setpoint start after a delay equal to this value after the offset is activated. © Siemens AG 2006 All Rights Reserved 10-186 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 187 Setpoint signal for the speed control loop – step response measuring function. Additional The measuring parameters and measurement results (diagrams) can be loaded or saved using the File functions soft key. information © Siemens AG 2006 All Rights Reserved 10-187 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 188: Scanning Position Control Loop
2. Canceling the bias control value 3. Use of setpoint filters The effects of these measures can also be checked in the time range. © Siemens AG 2006 All Rights Reserved 10-188 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 189 A jerking motion can be set using the axis-specific NC-MD 32410 AX_JERK_TIME (if NC-MD 32400 AX_JERK_ENABLE is set to 1). © Siemens AG 2006 All Rights Reserved 10-189 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 190 Do not make changes to the MD 32000 MAX_AX_VELO and MD 32300 MAX_AX_ACCEL (e.g. to achieve a certain pitch) without carefully considering the consequences. These have been matched exactly to the machine! © Siemens AG 2006 All Rights Reserved 10-190 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 191: Measuring Function For Coupled Axes
2 amplitude values, you can enter a bandwidth, averaging, settling time and an offset. The first amplitude value applies to the measured access and the second to the other, coupled axes. © Siemens AG 2006 All Rights Reserved 10-191 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 192 If there are two axes on a double-axis module, neither the gantry nor the master/slave are displayed in a pure coupling mode. It should be noted that only one measuring function can ever be started per module. © Siemens AG 2006 All Rights Reserved 10-192 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 193: Mixed Couplings Of Master/Slave And Gantry Axes
(1) Gantry leading axis (this is always a gantry axis) Axis Z1 (3) Gantry synchronizing axis Axis A1 (4) Master axis Axis (7) Slave axis © Siemens AG 2006 All Rights Reserved 10-193 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 194: Graphical Display
The “Full screen” soft key is used to return to the optimum representation. Scale... Scaling is normally automatic. The Scale soft key can also be used to manually set the scaling for the individual traces. © Siemens AG 2006 All Rights Reserved 10-194 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 195: Associated Conditions For Gantry Axes
Reference material: /FB3/ G1, Description of the special functions Gantry axes © Siemens AG 2006 All Rights Reserved 10-195 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 196: Trace Function
The trace function can only be used with HMI Advanced or the Start-up tool. It is possible to represent bit-coded signals from Safety Integrated on ten tracks over the measuring interval for HMI Advanced from software version 6.2. © Siemens AG 2006 All Rights Reserved 10-196 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 197 The list drops down. You can scroll down by using the arrow keys. Activate the input key to select the desired item. Fig. 10-8 Cursor operation © Siemens AG 2006 All Rights Reserved 10-197 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 198: Main Screen
The selection is then made by using the Axis+ and Axis– soft keys or by activating the desired item in the drop-down list box. © Siemens AG 2006 All Rights Reserved 10-198 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 199 To start the trace function recording, press the Start soft key. The current mes- sage is aborted by activating the Stop soft key or RESET. soft keys © Siemens AG 2006 All Rights Reserved 10-199 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 200 1. If you exit the input box by activating the OK soft key, this hexadecimal value is entered in the “Threshold” field of the servo trace basic display. © Siemens AG 2006 All Rights Reserved 10-200 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 202: Display Function
Fig. 10-11. Soft key Scale... When you press the soft key, Fig. 10-12, Y axis scaling, appears. You can scale the traces in this window. © Siemens AG 2006 All Rights Reserved 10-202 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 203 (“Couple with graph 1” set for graph 2) or that each graph has se- parate markers. The image can be exited using the vertical soft keys “Graph1...” or “Graph2...” or “Graph 1 + Graph 2...”. © Siemens AG 2006 All Rights Reserved 10-203 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 204 2nd X marker. This is used to define a time interval from the trace. The third vertical soft key then has the label “Zoom X”. © Siemens AG 2006 All Rights Reserved 10-204 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 205: Display Bit Graph For Si Signals
If Signal selection was used to select a bit-coded SI signal, there is a vertical soft key called “Bit selection trace i” for the corresponding trace. © Siemens AG 2006 All Rights Reserved 10-205 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 206 When you press this soft key, a screen appears in which you can assign the Trace i individual signal bits to display tracks. Fig. 10-15 Assigning signals to tracks (example of trace 1) © Siemens AG 2006 All Rights Reserved 10-206 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 207 Fig. 10-16 Compiling a trace mix The top part of the screen shows how the traces are currently assigned in the joint trace mix. © Siemens AG 2006 All Rights Reserved 10-207 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 208 Accept soft key The current assignment is transferred to the HMI_ADV\IBSVTSI.INI file and is suggested again the next time the trace mix is selected. © Siemens AG 2006 All Rights Reserved 10-208 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 209 There is a common color available for all signal identifiers. Procedure: 1. Use Cursor Up/Down Track/Word select “Identifier”, palette receives focus 2. Use Cursor Up/Down/Right/Left select color 3. Select Input/Return to accept. © Siemens AG 2006 All Rights Reserved 10-209 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 210 Print bit graph The function works in the same way as “Print graph” for bit graphs. See also soft key subsection 10.7.6. © Siemens AG 2006 All Rights Reserved 10-210 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 211 0..31 EXT_PLC_SPL_OUTPUT_31 32..63 EXT_PLC_SPL_OUTPUT_32 EXT_PLC_SPL_OUTPUT_63 int. PLC–SPL interface inputs 0..31 INT_PLC_SPL_INPUT_0 INT_PLC_SPL_INPUT_31 32..63 INT_PLC_SPL_INPUT_32 INT_PLC_SPL_INPUT_63 int.PLC–SPL interface outputs 0..31 INT_PLC_SPL_OUTPUT_0 INT_PLC_SPL_OUTPUT_31 32..63 INT_PLC_SPL_OUTPUT_32 INT_PLC_SPL_OUTPUT_63 © Siemens AG 2006 All Rights Reserved 10-211 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 212 Use the cursor keys to move to the signal identifiers to be changed and enter a new identifier. Press the Input button to confirm. © Siemens AG 2006 All Rights Reserved 10-212 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 213: File Functions
In the “Directory” field, you select the directory in which the file is to be saved. This may be a directory you created yourself under “Services” or the main data directory storage directory (list entry: Default directory). © Siemens AG 2006 All Rights Reserved 10-213 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 214 You can create a subdirectory there in “Manage data” mode in the “Diagnostics” directory. See also: Reference material: /BAD/ User Guide for HMI Advanced, Section: Services area © Siemens AG 2006 All Rights Reserved 10-214 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 215: Print Graph
When you press the Print graph soft key on the “Display” screen, the screen for entering a file name appears (Fig. 10-21). Enter a new name in the drop-down list or select an existing file name for overwriting. © Siemens AG 2006 All Rights Reserved 10-215 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 216: Analog Output (Dac)
Return to the current graphics screen by activating the Abort soft key. 10.8 Analog output (DAC) Note The DAU function is described in: Reference material /FBA/ DD1, Description of the drive functions, Diagnostic functions © Siemens AG 2006 All Rights Reserved 10-216 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 217: Automatic Controller Settings ( Hmi Advanced Only)
In the extended menu, press the “Aut. ctrl setting” soft key. The main “Automatic controller setting” display appears. Aut. ctrl setting Fig. 10-22 Main “Automatic controller setting” display © Siemens AG 2006 All Rights Reserved 10-217 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 218 Starts the automatic controller setting for the selected axis. Soft key “Stop”: Stops the automatic controller setting for the affected axis (if a measuring function is active). © Siemens AG 2006 All Rights Reserved 10-218 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 219: Flowchart For Self-Optimization
SK “OK” part 1? (accept values) SK “OK” Prompt to press NC-Start Warning: Pressing NC-Start causes the axis to perform a traversing motion. © Siemens AG 2006 All Rights Reserved 10-219 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 220 SK “OK” (accept values) SK “OK” Prompt to press NC-Start Warning: Pressing NC-Start operates the axis controlled by the current. © Siemens AG 2006 All Rights Reserved 10-220 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 221 SK “Parameter determination of Tn setting” optimum SK “OK” reset time (accept values) SK “OK” Please wait..Contr. data are being computed © Siemens AG 2006 All Rights Reserved 10-221 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 222 SK “OK” (accept values) SK “OK” Prompt to press NC-Start Warning: Pressing NC-Start causes the axis to perform a traversing motion. © Siemens AG 2006 All Rights Reserved 10-222 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 223: Input Possibilities For Self-Optimization
Constant velocity during the measurement (alternate positive/negative sign for optimum utilization of the traversing range). Current control loop measurement Fig. 10-24 Current control loop measurement © Siemens AG 2006 All Rights Reserved 10-223 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 224 This figure may not be exceeded at or above the upper frequency limit. The three frequency entries can be used to modify the starting point and adaptation range. © Siemens AG 2006 All Rights Reserved 10-224 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 225 Enter the loading speed in mm/min (should be max. 50% of the offset). Bandwidth: Any bandwidth can be selected from the default values in order to check the automatic controller setting. © Siemens AG 2006 All Rights Reserved 10-225 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 226 10.9 Automatic controller settings ( HMI Advanced only) Averaging: Affects the quality of the measurement. Offset: Enter the loading speed in mm/min (should be at least twice the amplitude). © Siemens AG 2006 All Rights Reserved 10-226 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 227: Data Backup
The data back-up ensures that the protection levels set for the definition files and cycle directories are also backed up and can be restored during standard system start-up. © Siemens AG 2006 All Rights Reserved 11-227 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 228 1 _N_CH1_GUD archiving of the machine data for channel 1 _N_INITIAL_INI archiving of all the data in the active file system © Siemens AG 2006 All Rights Reserved 11-228 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 229: Data Back-Up Via Hmi Embedded
(see chapter 13, “Upgrading PCU 20 cycle alarm texts software”). The texts cannot be read out of the control. © Siemens AG 2006 All Rights Reserved 11-229 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 231: Data Back-Up Via Machine Data
1: only Syna GUDs that are not equal to zero are output Effectiveness: The change to the data takes effect when the upload for the next area starts. corresponds to ..© Siemens AG 2006 All Rights Reserved 11-231 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 232 “1”. With this setting, the transferred files contain only those data which deviate from the default. This is advantageous for future software upgrades. Continue from “Standard system start-up” or “Archiving by area”. © Siemens AG 2006 All Rights Reserved 11-232 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 233: Standard System Start-Up
When the areas are output, the internal area identifier used in each case appears on the top line of the display. 9. Start reading the data (“Start” soft key) and acknowledge any input prompts. © Siemens AG 2006 All Rights Reserved 11-233 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 234 “Data in” soft key and press the “Start” soft key to start reading. The data is detected automati- cally and downloaded accordingly. Acknowledge any input prompts. © Siemens AG 2006 All Rights Reserved 11-234 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 235 MD 32700 ENC_COMP_ENABLE to 0. Set MD11220 INI_FILE_MODE to 1 or 2 (see the “Response to cancellation when reading in machine data” section below). © Siemens AG 2006 All Rights Reserved 11-235 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 236: Data Back-Up Via V24
Sync.action parameters in User cycles SRAM Standard cycles Definitions and macros 11.6 Data back-up via V24 Hardware and PG, PC software required RS-232 cable PCIN © Siemens AG 2006 All Rights Reserved 11-236 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 237 “Select file” screen and set the display accor- dingly. Only then are the required data displayed to you. © Siemens AG 2006 All Rights Reserved 11-237 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 238 When backing up data via RS-232 it is not advisable to save all the directories. to save? Only the data required from re-commissioning are to be output. Use a streamer for a full back-up of all data. © Siemens AG 2006 All Rights Reserved 11-238 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 239: Data Output
The drive machine data must first be backed up in the “Start-up” –> “Machine data” –> “File functions” area before these files can be output via the V24. © Siemens AG 2006 All Rights Reserved 11-239 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 240: Outputting The Nc Data Via V24
RS-232 you can proceed in two ways: 1. Read out EEC data in their entirety (all axes). 2. Axis-specific output of EEC data. © Siemens AG 2006 All Rights Reserved 11-240 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 241 The middle part of the file header, which is sent when the file is read, is dis- played at the top of the Program/Data screen: \_ _NC_ACT\GUD.DIR © Siemens AG 2006 All Rights Reserved 11-241 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 242: Outputting The Plc Data Via V24
Outputting the PLC data via V24 PLC data The PLC data must first be saved as an archive file before it can be output via the V24 interface. © Siemens AG 2006 All Rights Reserved 11-242 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 243: Outputting The Hmi Data Via V24
When installing, the definitions must be read in before the INITIAL_INI file. Only when the definitions are known to the NC can the actual user data be read in. © Siemens AG 2006 All Rights Reserved 11-243 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 244: Outputting The Standard System Start-Up File Via V24
PLC.ARC Note The compensation data EEC, QEC, CEC are not contained in the series setup file. Reason: Every machine has its own compensation data. © Siemens AG 2006 All Rights Reserved 11-244 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 245: Backing Up The Hard Disk With Norton Ghostr
Loading of master images (images for series start-up) remains with the ma- chine manufacturer. Upgrading or downgrading can be executed by the machine manufacturer (master image) irrespective of what is supplied by Siemens. The Norton Ghost back-up program is installed on every PCU.
Page 246 PG/PC parallel cable PC/PG with bidirectional interface, EPP setting LapLink–Siemens parallel cable (Order no. 6FX2002-1AA02-1AD03) com- mercial LapLink cable For PCU, set the parallel port to EPP (Bios), which will increase the trans- mission speed of the parallel interface by approximately 10%.
Page 247: Saving User Data
There must be enough free memory on the PG/PC. Any version of Windows running on the PG/PC. PCU and PG/PC are connected with the Ethernet cable. © Siemens AG 2006 All Rights Reserved 11-247 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 248 The back-up is to be generated from this directory. * PG/PC: Start the Ghost program in a DOS window or at the DOS level using the command ghost –lps. © Siemens AG 2006 All Rights Reserved 11-248 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 249: Copy Data To Hard Disk
– <1> Configure GHOST Parameters: see above 7. Restore contents of hard disk – < 2 > Hard disk back-up to <path name>, Mode: LOCAL/NETWORK © Siemens AG 2006 All Rights Reserved 11-249 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 250 The storage location and format of the data to be saved, and the medium on which they can be stored or restored from, are displayed in the File Manager. Reference material: /IAM/ IM4, HMI AdvancedStart-up Guide © Siemens AG 2006 All Rights Reserved 11-250 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 251: Backing Up The Current Image Of The Latest Software
1. Switch on the control and select setup mode (press key 6 if the DOS/ Windows window appears). 2. Select menu “7: Back-up/Restore” 3. Enter the password 4. Select menu “4: Partitions Back-up/Restore” © Siemens AG 2006 All Rights Reserved 11-251 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 252 Norton Ghost V5 up to and including V5.1b Norton Ghost V5.1c up to and including V6.x © Siemens AG 2006 All Rights Reserved 11-252 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 253: Installing A Replacement Hard Disk
– Plug in the connecting cable from the hard disk to PCU – Mount hard disk using the 4 knurled screws – Release the transport retainer: turn to “operating” until it engages. © Siemens AG 2006 All Rights Reserved 11-253 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 254 8. After a successful restore, the control is automatically rebooted. Duration: approx. 15–20 minutes to generate a compressed disk image = 130 MB of a 540 MB hard disk via LPT. © Siemens AG 2006 All Rights Reserved 11-254 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 255: Data Back-Up With Valitek Streamer With The Pcu 50
The VALITEK streamer is connected to the parallel port X8 (25-pin) on the connection PCU 50/70 using only the SIEMENS cable 6FC9 344-4xV. No other data back-up device can be connected since the software is designed to operate with the VALITEK streamer.
Page 256 The message for the selected streamer type is displayed: *** Current Configuration: Valitek PST -M1200 *** Press any key to continue ... The test run then starts. © Siemens AG 2006 All Rights Reserved 11-256 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 257 2 Test Connection to Streamer 3 Back-up System 4 Back-up Userdata 5 Restore from Tape 6 Uninstall MMC102/103 (Delete Files) 7 Return to Main Menu Your Choice [1,2,3,4,5,6,7]?4 © Siemens AG 2006 All Rights Reserved 11-257 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 258 *** Current Configuration: Valitek PST -M1200 *** Restoring from Tape ..Continue ? Your Choice: [Y,N]?Y You can start restoring the back-up data from tape by selecting Y. © Siemens AG 2006 All Rights Reserved 11-258 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 259 Do You REALLY want to delete Your HMI Advanced system ? Your Choice: [Y,N]?Y Y will delete all the data in the C:\HMI\*.* and C:\DH\*.* directories. MS-DOS and WINDOWS operating systems are not deleted. © Siemens AG 2006 All Rights Reserved 11-259 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 260: Line Checksums And Md Numbers In Md Files
Evaluating line When machine data files are read in with valid line checksums, no write access checksums right is needed. © Siemens AG 2006 All Rights Reserved 11-260 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 261: Machine Data Numbers
The import operation may be aborted. The following responses by the control can be selected by setting ma- chine data MD 11220 INI_FILE_MODE: © Siemens AG 2006 All Rights Reserved 11-261 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 262 $MC_AXCONF_GEOX_NAME_TAB=”X” 12400 Element does not exist $MC_MM_REORG_LOG_FILE_MEM[1]=100 12400 Element does not exist $MN_UNKNOWN_MD=1 12550 Name % not defined 15185% Error detected in INI file © Siemens AG 2006 All Rights Reserved 11-262 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 263: Machine/Setting Data
15025: “Channel %1 block %2 CHANDATA: Channel is not ac- tive. %3 data will be ignored” is output. 11.13 Machine/setting data The machine/setting data is listed in Reference material: /LIS/ Lists © Siemens AG 2006 All Rights Reserved 11-263 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 264: Back Up Plc Data
RUN), the data blocks are not backed up at the same time. This may result in a data inconsistency that causes the PLC to stop in the user program. © Siemens AG 2006 All Rights Reserved 11-264 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 265: Replacing Software And Hardware
HMI is called the “PC card”. Every time the software is supplied, the ToolBox contains a ReadMe file that describes the latest control upgrade. © Siemens AG 2006 All Rights Reserved 12-265 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 266: Standard Upgrade
The PCMCIA card with the system software must remain inserted during operation Removing and inserting the PCMCIA card under voltage can lead to data losses. © Siemens AG 2006 All Rights Reserved 12-266 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 267: Software Upgrade For Hmi Embedded
2. The machine manufacturer can provide the cycles and data in the archive on the NC card when he supplies the machine or a software upgrade. You have the option of transferring Siemens and/or machine manufacturer cycles from the flash file system on the NC card to the DRAM when the control powers up and running them from there.
Page 268 10. Call the “Save FFS from hard disk to card [Archive/part programs]”. The data are loaded to the NC card. Note The created start-up file can be saved directly to the NC card. © Siemens AG 2006 All Rights Reserved 12-268 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 269: Dram For Storing Cycles And Programs
RAM usage. The “Processing from DRAM” function is available as an option. © Siemens AG 2006 All Rights Reserved 12-269 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 270 Bit 3 Part programs, MPF directory Bit 4 Subprograms, SPF directory Bit 5 Workpieces, WKS directory The default is to back up all cycle directories. © Siemens AG 2006 All Rights Reserved 12-270 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 271 FFS on the NC card as well. This means that, when a standard start-up file is read in, none of the old cycles are retained. © Siemens AG 2006 All Rights Reserved 12-271 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 273 Help is available for all actions and can be accessed with the “Help” menu. Fig. 12-1 SINUCOPY-FFS operator interface © Siemens AG 2006 All Rights Reserved 12-273 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 274 Note If you change this card, this is detected automatically. The contents of the card (FFS) are displayed. © Siemens AG 2006 All Rights Reserved 12-274 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 275 3. Any drive may be designated for the OMNI97 device: Simply enter the drive letter in the “Control Panel/Device Manager/Drives/OMNI97” menu. Windows NT: Enter the drive letter in the “OmniControl/DriveLetter” menu. © Siemens AG 2006 All Rights Reserved 12-275 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 276: Associated Conditions For Replacing Software
4. If an NC card for an NCU 573.2 equipped with software version 5 is plugged into a current hardware variant (NCU 571.2), the system will power up and can run. © Siemens AG 2006 All Rights Reserved 12-276 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 277: Hardware Replacement
Ignoring this instruction may result in injury or damage to property. Details of the procedure can be found in the following documentation: Reference material: /PHD/ SINUMERIK 840D Device Manual, NCUConfiguration © Siemens AG 2006 All Rights Reserved 12-277 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 279 The HMI Start-up Guide is divided into 6 books: Updates/Supplements Upgrading the user interface Online help Starting up HMI Embedded Starting up HMI Advanced Creating foreign language texts © Siemens AG 2006 All Rights Reserved 13-279 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 281: Miscellaneous
You will need the NC variable selector to read and write NCK variables. selector Reference material: /FB1/ P3, Function Guide for Basic Machine, PLC basic program /LIS2/ Lists, section: Variables © Siemens AG 2006 All Rights Reserved 14-281 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 282: Machine Data Access Via Part Program
Channel name for channel 1 $MC_AXCONF_GEOAX_NAME_TAB[1]=‘Y’ Name of the 2nd geometry axis on channel 1 is Y R10 = 33,75 R10 of channel 1 © Siemens AG 2006 All Rights Reserved 14-282 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 283 14.2 Machine data access via part program CHANDATA(2) Assignment for channel 2 $MC_CHAN_NAME=‘CHAN2‘ Channel name for channel 2 R10 = 96,88 R10 of channel 2 © Siemens AG 2006 All Rights Reserved 14-283 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 285 Clear To Send message for serial data interfaces Digital-analog converter Data block Data block byte Data block bit Data terminal DÜE Data transmission device © Siemens AG 2006 All Rights Reserved A-285 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 286: A Abbreviations
Human Machine Interface: SINUMERIK operating function for operation, pro- gramming and simulation. The meaning of HMI is identical with MMC. Main spindle drive HW limit switch Hardware limit switch © Siemens AG 2006 All Rights Reserved A-286 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 287 Main Program File: NC part program (main program) Multi-Port Interface MSTT Machine control panel Numerical Control Numerical Control Kernel Numerical Control Unit NPFK Low-priority frequency channel © Siemens AG 2006 All Rights Reserved A-287 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 288 Sub Program File SRAM Static RAM (buffered) SSFK Leadscrew error compensation SW limit switch Software limit switch Testing Data Active: identifier for machine data © Siemens AG 2006 All Rights Reserved A-288 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 289 Serial interface (definition for the lines used to exchange data between DEE and DÜE) Interface between PLC and NC Tool Tool radius offset Tool Tool offset Tool change Zero Offset Active µC Micro-controller © Siemens AG 2006 All Rights Reserved A-289 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 291 Non-Siemens motor, 6-88 Network rules, 3-19 Drive parameters for optimization, 6-95 Settings, 3-19 Drive test travel request, 10-182 Bus addresses, 3-26 Drives, Power-up, 5-46 © Siemens AG 2006 All Rights Reserved Index-291 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 292 MD display filter, access rights, 6-61 BTSS, 3-33 MD hide filter, Display criteria, 6-61 Language, 3-33 HMI Advanced software upgrade, 12-267 HMI Embedded software upgrade, 12-267 © Siemens AG 2006 All Rights Reserved Index-292 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 293 Rotary encoders, 6-89 General reset, 5-42 Rotor position identification, 6-139 Memory, 7-160 Module, 7-159 Restart, 5-42 Start-up, 7-159 Starting characteristics, 7-161 Status, 7-161 Status displays, 5-45 © Siemens AG 2006 All Rights Reserved Index-293 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 294 U/F function, 6-154 Standard system start-up or archiving by area, User files, 8-165 11-227 Standard variant 840D, 1-14 Start of part program, System settings, 6-157 © Siemens AG 2006 All Rights Reserved Index-294 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 295 Index 03/2006 V24 interface settings, 11-237 Wiring blocks, 5-40 VALITEK streamer, 11-255 Work area limits, 6-110 Velocity monitoring, 6-111 Visual inspection, 5-40 © Siemens AG 2006 All Rights Reserved Index-295 SINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...
Page 297 Recommendations SIEMENS AG Corrections A&D MC MS for publication: Postfach 3180 SINUMERIK 840D/810D D–91050 Erlangen SIMODRIVE 611 digital Tel. +49 (0) 180 / 5050 – 222 [Hotline] Fax +49 (0) 9131 / 98 – 63315 [Documentation] Manufacturer/Service Documentation E–Mail: mailto:motioncontrol.docu@siemens.com Start–up Guide...
Page 298 Documentation overview SINUMERIK 840D/840Di/810D (03/2006) General documentation Safety SINUMERIK SINUMERIK integrated 840D 840Di 810D Brochure Catalog NC 60 *) Safety Integrated Application Manual User documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D 840D sl 840D sl 840Di 840D sl 840D sl 840Di 840D 840D...

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Sinumerik 810d simodrive 611 digital

Siemens SINUMERIK 840D Simodrive 611 digital Startup Manual

1 General Preparation

2 Structure

3 Settings, MPI/BTSS

4 EMC and ESD Measures

5 Power-On and Power-Up

6 Programming the Control

7 PLC Description

8 Alarm and Message Texts

9 Axis/Spindle Dry Run

10 Drive Optimization

11 Data Backup

12 Replacing Software and Hardware

13 Hmi

14 Miscellaneous

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