Suzuki sq-416-420-625 Service Manual page 498

"A"
"B"
ON-VEHICLE SERVICE
GEAR OIL
Refer to "ON-VEHICLE SERVICE" of Section 7A or 7A1.
TRANSFER OIL SEALS
REAR CASE OIL SEAL
1) Lift up vehicle horizontally.
2) Give match marks on joint flange and propeller shaft as shown
3) Remove 4 bolts from rear propeller shaft flange and remove pro-
1. Match mark
4) Using screwdriver, remove oil seal.
5) Using special tool(A) and plastic hammer, pressfit new oil seal
1. Transfer rear case
2. Oil seal
6) Clean and inspect sliding portion of propeller shaft front end
7) Install propeller shaft and torque universal joint flange bolts to
CENTER CASE OIL SEAL (Front side)
In addition to the procedure for rear case oil seal, it is necessary to
drain and refill gear oil of transfer. Refer to Section 7A "ON-VE-
HICLE SERVICE" for oil specification.
in figure.
peller shaft.
up to case surface. Be sure to apply grease to oil seal lip.
"A": Grease 99000-25010
Special Tool
(A): 09940-53111
(where oil seal contacts) before installation and if even small
dent or scratch exists, correct and clean it again.
Then apply grease inside splines of propeller shaft.
"B": Grease 99000-25010
specification.
CAUTION:
Be sure to use only specified bolts, nuts and lock wash-
ers for universal joint flange.
Tightening Torque:
.
(a): 50 N m (5.0 kg-m, 36.5 lb-ft)
TRANSFER 7D-3