Yamaha MT-03 Service Manual page 251

2. Apply:
• Yamaha bond No. 1215 "1" (into the slits)
Yamaha bond No. 1215
90890-85505
3. Install:
• Starter clutch "1" (to A.C. magneto rotor)
• Starter clutch bolts
Starter clutch bolts
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE
4. Install:
• Woodruff key
• A.C. magneto rotor
• Washer
• A.C. magneto rotor nut
NOTE:
• Clean the tapered portion of the crankshaft
and the A.C. magneto rotor hub.
• When installing the A.C. magneto rotor, make
sure the woodruff key is properly seated in the
keyway of the crankshaft.
• Lubricate crankshaft end threads with engine
oil.
5. Tighten:
• A.C. magneto rotor nut "1"
A.C. magneto rotor nut
80 Nm (8.0 m·kg, 58 ft·lb)
STARTER CLUTCH AND A.C. MAGNETO
1
®
NOTE:
• While holding the A.C. magneto rotor "2" with
the sheave holder "3", tighten the A.C. mag-
neto rotor nut.
• Do not allow the sheave holder to touch the
projection "a" on the A.C. magneto rotor.
Sheave holder
90890-01701
1
6. Install:
• Gasket
• A.C. magneto cover
A.C. magneto cover bolts
10 Nm (1.0 m·kg, 7.2 ft·lb)
LOCTITE
NOTE:
Tighten the A.C. magneto cover bolts in stages,
using a crisscross pattern.
7. Install:
• Neutral switch lead "1"
NOTE:
Route the neutral switch lead so that it is taut
and route it under the speed sensor lead "2" as
shown.
a. 5 mm or more
5-56
3
2
®
a