Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha MT-03 Service Manual

EAS00329

CHECKING THE SHIFT SHAFT

1. Check:
• Shift shaft "1"
• Shift shaft pawl "2"
Bends/damage/wear
• Shift shaft spring "3"
Damage/wear Replace.
1
2
EAS00330

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever "1"
Bends/damage
Roller turns roughly
lever.
• Stopper lever spring "2"
Damage/wear Replace.
1
EAS00331

INSTALLING THE SHIFT SHAFT

1. Install:
• Shift shaft spring stopper
Shift shaft spring stopper
22 Nm (2.2 m·kg, 16 ft·lb)
LOCTITE
2. Install:
• Stopper lever "1"
• Stopper lever spring "2"
• Shift shaft "3"
Replace.
3
Replace.
Replace the stopper
2
®
NOTE:
• Hook the ends of the stopper lever spring on-
to the stopper lever and the crankcase boss
"4".
• Mesh the stopper lever with the shift drum
segment assembly.
• Lubricate the oil seal lips with lithium-soap-
based grease.
• Hook the end of the shift shaft spring onto the
shift shaft spring stopper "5".
1
5
3
3. Install:
• Shift pedal
Shift pedal bolt
20 Nm (2.0 m·kg, 14 ft·lb)
LOCTITE
5-51
SHIFT SHAFT
2
® 243
4