Disassembly Of Master Cylinder - Suzuki GS850G Service Manual

CHASSIS
DISASSEMBLY OF MASTER CY LFNQER Take out the piston, check
valve,
coil
spring
and
primary cup from the cylinder.
NOTE:
Using
a
piece o f wood or soft-metal,
push
these internal parts
out of the
cylinder bore, taking care not
to
nick
or
scrarch
the
bore
wall.
Be cureful,
too,
not
to
damage the parts.
INSPECTlON
Inspect
the primary cup and boot for wear
and damage and, if
necessary,
replace
them.
1
2
3
4
5
6
I
7
8
1
I , Check
V ~ V C
i
h e Secondary
9
CUP
3.
Master cylinder M v
7.
Rwt
3. Spring
8.
Push rod
4.
Primary cup 9. Yokr
5 . Piston
Fig. 11-113
* Loosen
the clip screw on
the master
cylinder side and extract the brake hose
from
rhe
master
cylinder.
Take off
the
boor,
and take out the
circlip
usirlg
special toot
ASSEMBLY
Reassemble the master cylinder
in
the reverse
order to disassembly with the fallowing
additional steps:
*
Be sure
to apply
brake fluid
to
the cylinder
bore and all the internal
parts to
be
in-
serted into
the bore.
*
Assemble the check
valve, coil spring and
primary cup outside
the
cylinder, and
insert the assembly
into the bore, taking
care not
to unseat the
coil
spring
off
the
check valve. Remember that the
spring
can
easily
come
off
the
valve. Be careful not
to
allow the primary cup
to
cock inside the
bore.
Snap
ring plien
It
is advisable to
replace
the primary cup
unless the cup removed in disassembly is in
perfect condition.
C A UTION:
A
/ways
install
the
circlip
wilh
the sharp
edge
n way
from the
s p s i n ~ .
09900-06
105
-