Transmission Removal; Transmission Installation - Suzuki GS850G Service Manual

TRANSMISSION
*
Counter shaft gear assembly
e
1,
Inner
counterrhsft
2. Outer cnunter~haft
3. 2nd drive
gear
16. Oil seat
17. Output cam dog
5.
5th
drive
ear
18.
0 1 1
seal
2 1 ) .
Input
cam dog
8. Lock washer
9.
3rd
drive
Rear
Fig. 7-203
REMOVAL
Remove the bearing and spacer, compress
the spring with the special tool
0 ,
and
remove two
stoppers @
.
ENGINE
INSTALLATION
r
Dog cam stopper
set
tool:
0992444s 1 1
NOTE:
*
Before
install in^
the
shafts arid gears,
wash them in
a
cleaning solvent.
Before mounting the gears on the
outer shaft, apply the engine oil to rhe
gear
bore.
d
For gear installation, refer
to
Fig. 7-203.
(Be
sure that the gears and spacers are
correctly mounted facing in the correct
direction.)
Always
use new circlips.
Align the
oil
hole in the spacer G O with that
in the outer
counter shaft, and mount the
spacer on the shaft.
Install the locating washes
to
the spacer
dogs.
Take special care
so
that the circlip is
correctly installed,
fit i t
to
the side where
the thrust is as shown in the figure.
Fig. 7-206 rn
Fig.
7-204