Kohler Enclosed CVT Addendum
CONVERSION INSTRUCTIONS: ENCLOSED CVT
1.
PREPARATION
1a.
Review and understand these instructions
before starting to work on the vehicle.
1b.
Collect all necessary tools.
1c.
Lay-out the contents of the CVT enclosure
kit. Make sure all the parts are present
and identified. See Figure 2a.1.
Seat
plate
Cover
Back
plate
Figure 2a.1
Description
Mounting stud: driven pulley
and fan
Washer
Castle nut, 1/2"-20
Washer, fan
Cotter pin, 3/32" x 1"
Back plate-eng. screw
Back plate-trans screw
Heat shield screw
Heat shield spacer
Cover screw
Bracket mount screw
CVT Spacer washers
Heat shield
Tube bkt.
Fan
Tube
Seat bracket
Qty.
1
1
1
1
1
4
4
3
3
12
2
3
2.
ACCESS
2a.
Lift the load box (bed).
2b.
Slide the driver's seat all the way back on
its tracks.
2c.
Tilt the seats forward. Secure the driver's
seat in the tilted position using a shock
cord.
2d.
Release the Camlok fasteners that secure
the parcel bin under the passenger seat,
and remove the parcel bin.
2e.
Release the camlok fasteners that secure
the engine cover, and remove the cover.
2f.
Unbolt the passenger's seat mounting
bracket from the seat plate using a pair of
1/2" wrenches. See Figure 2a.2.
Engine
cover
2g.
Remove the grab handle and seat plate
assembly from the vehicle using a pair of
1/2" wrenches.
64
Parcel bin
Figure 2a.2