Drive System Service: Transfer Case Removal With Caterpillar Engine - Cub Cadet 6X4 Shop Handbook

28c. Install the CVT as described in the DRIVE
SYSTEM SERVICE:CVT BELT AND
PULLEYS section of this manual.
29. Make the remaining electrical and mechanical
connections:
29a. Connect the transfer case safety switch
harness to the main harness, confirming
that it is properly routed.
29b. Install the two gear shift rods.
NOTE: Both bolts that connect the shift rods to
the shift arms should be installed with the heads
between the arms. Both nuts should be installed
outboard of each arm.
NOTE: Both shift rods attach to the side of their
shift arm that is nearest the engine.
29c. Connect the parking brake cable.
29d. Connect the negative battery cable.
30. Make the final pre-operational checks:
30a. Confirm that the transfer case contains
64fl. oz. (1.9l.) of Shell Dentax 80W-90
Low Foam Oil, as described in the DRIVE
SYSTEM SERVICE: LUBRICATION sec-
tion of this manual.
30b. The gear selector should operate properly,
as described in the DRIVE SYSTEM
ADJUSTMENTS: TRANSFER CASE
SHIFT LINKAGE section of this manual.
30c. The parking brake should operate properly,
as described in the DRIVE SYSTEM
ADJUSTMENT: PARKING BRAKE sec-
tion of this manual.
31. Install the rear wheel and tire that were previ-
ously removed. Apply the parking brake and
tighten the lugs to the specified torque.
32. Confirm that no unsafe conditions will result from
the operation of the engine and drive system.
32a. Run, test, and adjust the drive system if
needed.
32b. Check for any fluid leaks.
32c. Install the cargo box.
32d. Make a visual inspection of all relevant
hardware before lowering the vehicle to
the ground and returning it to service.
Chapter 2- Drive System: CVT and Transfer Case
DRIVE SYSTEM SERVICE: TRANSFER CASE
REMOVAL WITH CATERPILLAR ENGINE
1. Remove the cargo box from the vehicle:
See Figure 2.56.
Lift assist
cylinder
1a. Lift and support the cargo box.
1b. Pry-off the retainer that holds the lift assist
cylinder to the cargo box.
1c. Carefully lower the cargo box. Use a
length of 2X4 dimensional lumber to block
the latch that normally secures the cargo
box in the down position.
1d. Remove the nuts and bolts that secure the
cargo box to the frame using a pair of 9/
16" wrenches.
1e. With the help of an assistant or a mechan-
ical lifting device, slide the cargo box off
the back of the frame and remove it from
the vehicle.
2. Lift and safely support the vehicle.
3. Release the Camloc® fasteners that secure the
engine cover and remove the engine cover.
31
Attachment clip
Cargo box
hinge bolt
(1 per side)
Figure 2.56