Table Of Contents - Cub Cadet 6X4 Shop Handbook

Table of Contents

Table Of Contents3
Introduction: Product Line5
Chapter 1: Introduction5
Understanding Utility Vehicle Model Numbers6
Professional Shop Manual Intent6
Lifting And Supporting7
Drive System Description9
Service Intent10
Special Tools11
Drive System: Service Intent13
Cvt And Transfer Case Operation13
Chapter 2 - Drive Sytem: Cvt And Transfer Case13
Idle Speed And Top No-Load Speed15
Drive System Service Access, Safety, And Tips16
Drive System Adjustments17
Cvt Service17
Belt Removal17
Transfer Case Shift Linkage22
Drive System Adjustment: Parking Brake26
Indications Of Dragging Brake26
Indications Of Impending Failure26
Drive System Service: Lubrication29
Drive System Service: Transfer Case Removal With Kohler Engine31
Installation Notes: Drive Connections34
Drive System Service: Transfer Case Removal With Caterpillar Engine35
Drive System Bench Service: Transfer Case Disassembly40
Drive System Bench Service: Transfer Case Inspection50
Drive System Bench Service: Transfer Case Assembly55
Kohler Enclosed Cvt Addendum67
Drive System Service: Safety And Tips67
Conversion Instructions: Enclosed Cvt68
Preparation68
Access68
Remove The Cvt Pulleys71
Cvt Installation74
Caterpillar Enclosed Cvt Addendum79
Final Assembly89
Chapter 3 - Drive System: Drive Shafts And Differentials93
Adjustment: Differential Lock Linkage94
Removal Of Front Drive Shaft99
Front Half Shaft Removal103
Front Differential Removal107
Front Differential108
Rear Drive Shaft Removal112
Rear Half Shaft Removal114
Rear Differential Removal117
Front Suspension & Steering: Inspection127
Chapter 4 - Front Suspension And Steering127
Tire Size And Condition128
Steering Gear Inspection129
Ride Height130
Spring And Damper Units130
Wheel Bearings131
To Check The Wheel Bearings131
Brakes131
Ball Joints131
Control Arm Busings132
Symptoms Of A Bad Control Arm Bushing132
Symptoms Of A Bad Tie Rod End132
Front Suspension Alignment133
Alignment Specifications133
What Is Camber Angle?133
Effects Of Camber Angle134
Toe Angle135
Toe Angle Reacts To Braking Forces135
Toe Angle Reacts To Driving Forces135
To Measure Toe Angle135
Adjusting The Toe Angle136
Steering Travel Stop Bolts138
Front Suspension And Steering Component Replacement139
Spring And Damper Unit139
Tie Rod End140
Upper Ball Joint141
Upper Control Arm (And Bushings)144
Lower Control Arm (And Bushings)149
Wheel Bearing Construction150
Wheel Bearing Service Intent150
To Remove The Wheel Bearings150
Installation Notes: Wheel Bearings154
Steering Gear155
Remove The Hood For Easy Access155
Remove The Throttle Pedal156
Remove The Drive Shaft Cover156
Remove The Kick Panel157
Steering Shaft159
Assembly Notes162
Chapter 5 - Rear Suspension163
Checking The Rear Wheel Camber164
Checking Rear Wheel Toe Angle165
Inspecting Spring And Damper Units165
Inspecting Wheel Bearings166
Inspecting Hub Bushings166
Inspecting The Rear Control Arm Bushings167
Anti-Sway Bar Inspection167
Component Replacement168
Control Arms And Bushings169
Control Arm To Hub Bushings171
Sway Bar And Links176
Sway Bar And Bushings Service Intent176
Replacement Of The Sway Bar Links176
Sway Bar And Bushings Removal176
Brake Fluid Maintenance177
Chapter 6 - Hydraulic Brakes177
Brake Push Rod Adjustment178
Brake Fluid Flushing And Bleeding179
To Bleed The Brakes179
Brake System Diagnosis181
Soft Pedal181
Firm Pedal But Poor Brake Performance181
Pedal Pulsation181
Brake Drag / Pulling (If At Front Caliper)182
At-Wheel Components182
Torque Specifications For Brake Pads Section185
Component Repair: Brake Calipers185
Brake Rotors188
Installation Notes: Brake Rotor189
Master Cylinder190
General Indications: Blow-By190
To Replace A Master Cylinder190
Pedal Linkage193
To Replace The Bushings193
Component Repair: Master Cylinder194
Engine Maintenance Access199
Chapter 7 - Kohler Engine Service Access And Fuel System199
To Change The Oil And Filter201
Cylinder Head Removal206
Engine Removal206
Fuel System: Description211
Fuel Line211
Engine Speed And Throttle Linkage214
Final Throttle Cable Adjustment217
Choke218
Kohler Engine Speed And Throttle Adjustment Addendum219
Engine Maintenance Over-View223
Chapter 8 - Caterpillar Engine And Related Systems223
Engine Service Policy224
Engine Identification224
Filters: Air, Oil, Fuel225
Importance Of The Air Filter225
To Reach The Air Filter225
Cleaning The Air Filter226
Air Filter Construction And Installation Notes226
Engine Oil And Oil Filter227
To Change The Engine Oil227
Fuel Filter Maintenance229
Fuel Filter Maintenance: Changing Filter230
Other Maintenance Items232
Alternator Removal234
Starter Motor235
Flywheel237
Flywheel Installation Notes238
Cooling System241
Cooling System Description242
Cooling System Maintenance245
Coolant Requirements245
Checking Coolant Condition245
Checking Coolant Level245
Draining And Filling Coolant246
Cooling System Checking: Radiator250
Cooling System Checking: Radiator Cap250
Cooling System Checking: Thermostat251
Cooling System Checking: Flow253
Cooling System Component Removal: Cooling Matrix253
Cooling System Component Removal: Reservoir255
Cooling System Component Removal: Coolant Pipes And Hoses256
Pipe Positioning:258
Vent Fitting263
Fuel Level Sender263
Sender Diagnostics263
Return-Line264
Engine Performance Issues267
Disconnect The Air Intake Hose272
Switches273
Engine And Transfer Case Tray275
Checking The Mounts275
Screws275
Replacing A Corner Mount276
Fuse And Relay Center, Kohler Gas Engine279
Chapter 9 - Electrical279
Fuse And Relay Center, Caterpillar Diesel Engine280
Additional Fuses And Relays At Center Position One281
Additional Fuses And Relays At Relay Center Position Two281
Additional Relays For Glow Plugs282
Addition Relay For Light Bar282
Relay Function283
Key Switch283
Safety Switches284
The Alternator / Regulator / Rectifier, Kohler286
Electrical Diagnosis297
Electrical Environment: Ac Vs. Dc298
Voltage: Pressure298
Amperes: Flow298
Ohms: Resistance298
Kirchhoff's Current Law299
Kirchhoff's Voltage Law299
How The System Is Wired Together300
Types Of Circuits300
Parallel300
Series/Parallel301
Increased Resistance301
Equipment That May Be Useful:301
Digital Volt Ohm Meter302
Amperage302
Resistance302
Wiring Diagram Or Schematic303
Fused Jumper Wires303
Test Lights303
Battery Jumper Cables303
Ammeters And Specialized Charging System Testers304
Testing The Charging System304
Batteries307
Charging The Battery308
Battery Testers309
Testing The Battery309
Adjustable Load Testing309
Fixed Load Testing310
Capacitance Testing311
Battery Discharge Test311
Storage Of Batteries312
Troubleshooting312
Testing For Opens/Shorts312
Voltage Drop Test313
Testing Switches316
Diodes316
Testing A Diode317
Electrical Schematic: Main Wiring Harness W/Kohler Engine318
Electrical Schematic: Engine Harness W/Kohler Engine319
Electrical Schematic: Main Harness W/Caterpillar Engine320
Electrical Schematic: Engine Harness W/Caterpillar Engine 725-04341321
Basic Operation324
Specifications324
General Maintenance324
Oil Change Procedure324
Problem: 4Wd Will Not Engage325
Problem: 4Wd Will Not Disengage325
Gear Set Is Too Loud326
Assembly Procedure326
Addendum - Front Drive System Differential Gearcase: Hillard327