Toro Greensmaster Flex 21 Manuals

Manuals and User Guides for Toro Greensmaster Flex 21. We have 13 Toro Greensmaster Flex 21 manuals available for free PDF download: Service Manual, Operator's Manual, Fundamentals, Installation Instructions Manual, Installation Instructions

Toro Greensmaster Flex 21 Service Manual (150 pages)

Brand: Toro | Category: Lawn Mower | Size: 12.98 MB

Chapter 3 Engine

15
- Table of Contents
  15
- Introduction
  16
- Specifications
  17
- General Information
  18
  - Filling the Fuel Tank
    18
  - Fuel Shut-Off Valve
    19
- Adjustments
  20
  - Throttle Cable Adjustment
    20
- Engine Oil
  21
- Service and Repairs
  21
- Air Cleaner
  22
- Fuel Filter
  23
- Spark Plug
  23
- Cooling System
  25
- Ignition Components
  25
- Engine Removal and Installation
  26
Chapter 4 Traction and Reel Drive System

29
Chapter 5 Electrical System

63
- Wiring Schematics
  64
  - Early Models (Without Operator Presence)
    64
  - Later Models (with Operator Presence)
    65
- Special Tools
  66
- Troubleshooting
  67
  - Starting Problems
    67
- Component Testing
  68
- Ignition Coil
  68
- Ignition System Operation
  68
- Interlock Module and Switch
  69
- Lighting Coil
  69
- Interlock Switch
  70
- Service and Repairs
  70
Chapter 6 Chassis and Controls

73
- Specifications
  74
- Adjustments
  75
  - Handle Height Adjustment
    75
- Service and Repairs
  76
  - Handle Assembly
    76
  - Parking Brake Cable Replacement
    78
- Traction Cable Replacement
  79
- Reel Control Cable Replacement
  80
- Throttle Cable Replacement
  81
- Kickstand
  82
- Wheels
  82
Chapter 7 Cutting Unit

85
- Specifications
  86
- General Information
  87
- Special Tools
  89
- Troubleshooting
  91
  - Factors that Can Affect Quality of Cut
    91
- Adjustments
  93
  - Bedknife to Reel Adjustment
    93
  - Leveling Rear Roller
    94
  - Rear Roller Height Adjustment
    95
  - Height-Of-Cut Adjustment
    96
  - Cut-Off Bar Adjustment
    97
- Backlapping
  98
- Service and Repairs
  98
- Bedbar
  99
- Bedknife Service
  100
- Rollers
  102
- Roller Service (Roller Shaft with Circlip)
  104
- Roller Service (Threaded Roller Shaft)
  106
- Cutting Reel
  108
- Cutting Reel Bearing Service (Cannister Style Seals)
  112
- Cutting Reel Bearing Service (V-Ring Style Seals)
  114
- Preparing Reel for Grinding
  116
Chapter 8 Groomer (Model 04201)

117
- Specifications
  118
- General Information
  119
  - Transport Mode
    119
- Troubleshooting
  120
  - Factors Affecting Grooming
    120
  - Groomer Reel Mechanical Problems
    121
- Drive Belt Replacement
  123
- Service and Repairs
  123
- Groomer Reel
  124
- Groomer Reel Bearing Replacement
  127
- Idler Assembly
  128
- Adjuster Arm Assembly
  129
- Cutting Reel
  130
Chapter 9 Groomer (Model 04204)

133
- Specifications
  134
- General Information
  135
  - Transport Mode
    135
- Troubleshooting
  136
- Groomer Belt Replacement
  139
- Service and Repairs
  139
- Groomer Reel
  140
- Groomer Reel Service
  143
- Groomer Reel Bearing Replacement
  144
- Idler Assembly
  146
- Groomer Arm Assembly
  147
- Cutting Reel
  148
- Groomer Brush
  150

Toro Greensmaster Flex 21 Service Manual (114 pages)

Brand: Toro | Category: Lawn Mower | Size: 5.36 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Greensmaster Flex
  4
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
    
    Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    7
    
    Maintenance and Service
    7
  - Safety and Instruction Decals
    8
Chapter 2 Product Records and Maintenance

9
- Product Records
  9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
    
    Fastener Identification
    11
    
    Fasteners (Inch Series Fasteners)
    14
    
    Fasteners (Metric Fasteners)
    14
    
    Other Torque Specifications
    14
    
    Conversion Factors
    14
Chapter 3 Engine

15
- Specifications
  16
- General Information
  17
  - Operator's Manual
    17
- Introduction
  17
- Service and Repairs
  17
  - Adjustments
    18
    
    Throttle Cable Adjustment
    18
  - Service and Repairs
    19
    
    Cooling System
    19
    
    Ignition Components
    19
    
    Spark Plug
    20
    
    Engine
    22
Chapter 4 Traction and Reel Drive System

25
- Specifications
  26
- General Information
  27
  - Operator's Manual
    27
  - Gearbox Seals
    27
- Service and Repairs
  29
- Chapter 3 - Engine
  
  32
  - Adjustments
    32
    
    Traction Drive Belt Replacement
    34
- Chapter 8 - Groomer
  
  34
  - Service and Repairs
    34
    
    Traction Drive Idler Pulley and Bearings
    35
    
    Traction Drum Assembly
    36
    
    Gearbox
    40
    
    Gearbox Service
    42
    
    Differential Service
    46
Chapter 5 Electrical System

49
- Chapter 6 - Chassis and Controls
  
  49
- Chapter 7 - Cutting Unit
  
  49
  - Special Tools
    49
    
    Wiring Schematic
    50
    
    Special Tools
    51
    
    Troubleshooting
    53
    
    Starting Problems
    53
    
    Component Testing
    54
    
    Ignition System Operation
    54
    
    Ignition Coil
    54
    
    Interlock Module and Switch
    55
    
    Lighting Coil
    55
    
    Service and Repairs
    56
    
    Interlock Switch
    56
    
    Operator Presence Switch (Optional)
    57
Chapter 6 Chassis and Controls

59
- Specifications
  60
- General Information
  61
  - Operator's Manual
    61
- Service and Repairs
  62
  - Handle Assembly
    62
  - Parking Brake Cable Replacement
    64
  - Traction Control Cable Replacement
    65
  - Reel Control Cable Replacement
    66
  - Throttle Cable Replacement
    67
  - Transport Wheels (Optional)
    68
  - Kickstand
    70
Chapter 7 Cutting Unit

71
- Specifications
  72
- General Information
  73
  - Operator's Manual
    73
  - Separating Cutting Unit from Traction Unit
    73
- Special Tools
  74
- Factors that Can Affect Quality of Cut
  76
- Adjustments
  78
  - Leveling Rear Roller
    78
- Service and Repairs
  79
  - Backlapping
    79
  - Bedbar
    80
  - Bedknife Service
    82
  - Bedbar Adjuster Service
    84
  - Rollers
    86
  - Roller Service
    88
  - Cutting Reel
    90
  - Cutting Reel Service
    93
  - Side Plate Service
    94
  - Preparing Reel for Grinding
    96
Chapter 8 Groomer

97
- Specifications
  98
- General Information
  99
  - Transport Mode
    99
- Troubleshooting
  100
  - Factors Affecting Grooming Performance
    100
  - Grooming Reel Mechanical Problems
    101
- Adjustments
  102
  - Height/Depth of Groomer Adjustment
    102
- Service and Repairs
  103
  - Groomer Drive Belt Replacement
    103
  - Grooming Reel
    104
  - Grooming Reel Service
    107
  - Groomer Reel Bearing Replacement
    108
  - Idler Assembly
    110
  - Groomer Arm Assembly
    112
  - Grooming Brush
    114

Toro Greensmaster Flex 21 Operator's Manual (40 pages)

walk-behind mower

Brand: Toro | Category: Lawn Mower | Size: 2.16 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Maintenance and Storage
5
Toro Mower Safety
6
Sound Pressure for a Flex 18
7
Sound Power for a Flex 18
7
- Vibration for a Flex 18
  7
- Sound Pressure for a Flex 21
  7
- Sound Power for a Flex 21
  7
- Vibration for a Flex 21
  7
- Safety and Instructional Decals
  8
- Setup
  10
- Installing the Handle
  10
- Installing the Kickstand for Flex 18 Mowers Only
  11
- Adjusting the Handle
  12
- Installing the Transport
  12
- Wheels
  12
- Checking Fluid Levels
  13
- Installing the Grass Basket
  13
- Reading the Manuals and Viewing the Video
  14
Product Overview
15
- Controls
  15
  - Recoil Starter
    16
  - Hour Meter
    16
- Speciﬁcations
  17
Operation
18
- Think Safety First
  18
- Checking the Engine Oil Level
  18
- Filling the Fuel Tank
  18
- Checking the Interlock Switch Operation
  19
- Starting and Stopping the Engine
  20
- Transport Operation
  20
- Preparing to Mow
  20
- Mowing Operation
  20
Maintenance
22
- Recommended Maintenance
  22
  - Schedule(S)
    22
  - Daily Maintenance Checklist
    23
- Engine Maintenance
  24
  - Engine Oil
    24
  - Servicing the Air Cleaner
    24
  - Replacing the Spark Plug
    25
- Fuel System Maintenance
  26
  - Cleaning the Fuel Filter
    26
- Electrical System Maintenance
  26
  - Servicing the Interlock Switch
    26
- Drive System Maintenance
  27
  - Checking the Transmission Fluid
    27
    
    Level
    27
  - Changing the Transmission
    27
    
    Fluid
    27
    
    Brake Maintenance
    28
    
    Adjusting the Service/Parking
    28
    
    Brake
    28
Belt Maintenance
28
Adjusting the Belts
28
Traction Drive Belt
30
Controls System Maintenance
31
- Adjusting the Traction
  31
- Control
  31
- Adjusting the Reel Control
  31
Cutting Unit Maintenance
32
Storage
39

Toro Greensmaster Flex 21 Operator's Manual (40 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 1.81 MB

Introduction
2
Table of Contents
3
Safety
4
Setup
10
Product Overview
14
- Controls
  14
- Specifications
  15
- Attachments/Accessories
  16
Operation
16
- Think Safety First
  16
- Checking the Engine Oil Level
  16
- Filling the Fuel Tank
  16
- Checking the Interlock Switch Operation
  17
- Starting and Stopping the Engine
  17
- Transport Operation
  18
- Preparing to Mow
  18
- Mowing Operation
  18
Maintenance
20
- Recommended Maintenance Schedule(S)
  20
  - Daily Maintenance Checklist
    21
- Engine Maintenance
  22
  - Engine Oil
    22
  - Servicing the Air Cleaner
    22
  - Replacing the Spark Plug
    23
- Fuel System Maintenance
  24
  - Cleaning the Fuel Filter
    24
- Electrical System Maintenance
  24
  - Servicing the Interlock Switch
    24
- Drive System Maintenance
  25
  - Checking the Transmission Fluid Level
    25
  - Changing the Transmission Fluid
    26
- Brake Maintenance
  26
  - Adjusting the Service/Parking Brake
    26
- Belt Maintenance
  27
  - Adjusting the Belts
    27
  - Traction Drive Belt
    28
- Controls System Maintenance
  30
Adjusting the Traction Control
30
Adjusting the Reel Control
30
Cutting Unit Maintenance
31
Separating the Cutting Unit from the Traction Unit
31
Adjusting the Rear Roller
31
Adjusting the Bedknife to the Reel
32
Adjusting the Height of Cut
33
Adjusting the Cut-Off Bar
34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
37
Storage
38

Toro Greensmaster Flex 21 Operator's Manual (40 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 1.88 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
5
Sound Pressure for a Flex 18
6
Sound Power for a Flex 18
6
Vibration for a Flex 18
6
Sound Pressure for a Flex 21
6
Sound Power for a Flex 21
6
Vibration for a Flex 21
6
Safety and Instructional Decals
7
Setup
9
Installing the Cutting Unit to the Traction Unit
10
Installing the Handle
10
Installing the Kickstand for Flex 18 Mowers Only
11
Adjusting the Handle
12
Installing the Transport Wheels
12
Checking Fluid Levels
13
Installing the Grass Basket
13
Product Overview
14
Controls
14
Specifications
15
Attachments/Accessories
16
Operation
16
Think Safety First
16
Checking the Engine Oil Level
16
Filling the Fuel Tank
16
Checking the Interlock Switch Operation
17
Starting and Stopping the Engine
18
Transport Operation
18
Preparing to Mow
18
Mowing Operation
18
Maintenance
20
Recommended Maintenance Schedule(S)
20
Daily Maintenance Checklist
21
Engine Maintenance
22
Engine Oil
22
Servicing the Air Cleaner
23
Replacing the Spark Plug
23
Fuel System Maintenance
24
Cleaning the Fuel Filter
24
Electrical System Maintenance
25
Servicing the Interlock Switch
25
Drive System Maintenance
25
Checking the Transmission Fluid Level
25
Changing the Transmission Fluid
26
Brake Maintenance
26
Adjusting the Service/Parking Brake
26
Belt Maintenance
27
Adjusting the Belts
27
Controls System Maintenance
30
Adjusting the Traction Control
30
Adjusting the Reel Control
30
Cutting Unit Maintenance
31
Separating the Cutting Unit from the Traction Unit
31
Adjusting the Rear Roller
31
Adjusting the Bedknife to the Reel
32
Adjusting the Height of Cut
33
Adjusting the Cut-Off Bar
34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
37
Storage
38

Toro Greensmaster Flex 21 Operator's Manual (40 pages)

walk-behind

Brand: Toro | Category: Mower | Size: 1.7 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
5
Sound Pressure for a Flex 18
6
Sound Power for a Flex 18
6
Vibration for a Flex 18
6
Sound Pressure for a Flex 21
6
Sound Power for a Flex 21
7
Vibration for a Flex 21
7
Safety and Instructional Decals
7
Setup
10
Installing the Handle
11
Installing the Kickstand for Flex 18 Mowers Only
11
Adjusting the Handle
12
Installing the Transport Wheels
12
Checking Fluid Levels
13
Installing the Grass Basket
13
Product Overview
14
Controls
14
Specifications
15
Attachments/Accessories
15
Operation
16
Think Safety First
16
Checking the Engine Oil Level
16
Filling the Fuel Tank
16
Checking the Interlock Switch Operation
17
Starting and Stopping the Engine
17
Transport Operation
17
Preparing to Mow
18
Mowing Operation
18
Maintenance
20
Recommended Maintenance Schedule(S)
20
Daily Maintenance Checklist
21
Engine Maintenance
22
Engine Oil
22
Servicing the Air Cleaner
23
Replacing the Spark Plug
23
Fuel System Maintenance
24
Cleaning the Fuel Filter
24
Electrical System Maintenance
25
Servicing the Interlock Switch
25
Drive System Maintenance
25
Checking the Transmission Fluid Level
25
Changing the Transmission Fluid
25
Brake Maintenance
26
Adjusting the Service/Parking Brake
26
Belt Maintenance
27
Adjusting the Belts
27
Controls System Maintenance
30
Adjusting the Traction Control
30
Adjusting the Reel Control
30
Cutting Unit Maintenance
31
Separating the Cutting Unit from the Traction Unit
31
Adjusting the Rear Roller
31
Adjusting the Bedknife to the Reel
32
Adjusting the Height of Cut
33
Adjusting the Cut-Off Bar
34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
37
Storage
38

Toro Greensmaster Flex 21 Operator's Manual (36 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 1.68 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
5
Sound Pressure
6
Sound Power
6
Vibration
6
Safety and Instructional Decals
7
Setup
9
Installing the Handle
10
Adjusting the Handle
10
Installing the Transport Wheels
11
Checking Fluid Levels
11
Installing the Grass Basket
12
Product Overview
12
Controls
12
Specifications
14
Attachments/Accessories
14
Operation
14
Think Safety First
14
Checking the Engine Oil Level
14
Filling the Fuel Tank
14
Checking the Interlock Switch Operation
15
Starting and Stopping the Engine
16
Transport Operation
16
Preparing to Mow
16
Mowing Operation
16
Maintenance
18
Recommended Maintenance Schedule(S)
18
Daily Maintenance Checklist
19
Engine Maintenance
20
Engine Oil
20
Servicing the Air Cleaner
21
Replacing the Spark Plug
21
Fuel System Maintenance
22
Cleaning the Fuel Filter
22
Electrical System Maintenance
22
Servicing the Interlock Switch
22
Drive System Maintenance
23
Checking the Transmission Fluid Level
23
Changing the Transmission Fluid
23
Brake Maintenance
24
Adjusting the Service/Parking Brake
24
Belt Maintenance
24
Checking and Adjusting the Belts
24
Controls System Maintenance
27
Adjusting the Traction Control
27
Adjusting the Reel Control
27
Cutting Unit Maintenance
28
Separating the Cutting Unit from the Traction Unit
28
Adjusting the Rear Roller
29
Adjusting the Bedknife to the Reel
30
Adjusting the Height of Cut
30
Setting the Machine to Match Turf Conditions
32
Servicing the Bedbar
33
Adjusting the Cut-Off Bar
34
Backlapping the Reel
34
Storage
35

Toro Greensmaster Flex 21 Operator's Manual (36 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 1.64 MB

Introduction
2
Table of Contents
3
Safety
4
Setup
9
Product Overview
15
- Controls
  15
- Specifications
  16
- Attachments/Accessories
  16
Operation
17
- Think Safety First
  17
- Checking the Engine Oil Level
  17
- Filling the Fuel Tank
  17
- Checking the Interlock Switch Operation
  18
- Starting and Stopping the Engine
  18
- Transport Operation
  18
- Preparing to Mow
  19
- Mowing Operation
  19
Maintenance
21
- Recommended Maintenance Schedule(S)
  21
  - Daily Maintenance Checklist
    22
- Engine Maintenance
  23
  - Engine Oil
    23
  - Servicing the Air Cleaner
    24
  - Replacing the Spark Plug
    24
- Fuel System Maintenance
  25
  - Cleaning the Fuel Filter
    25
- Electrical System Maintenance
  26
  - Servicing the Interlock Switch
    26
- Drive System Maintenance
  26
  - Checking the Transmission Fluid Level
    26
  - Changing the Transmission Fluid
    27
- Brake Maintenance
  27
  - Adjusting the Service/Parking Brake
    27
Adjusting the Belts
28
- Belt Maintenance
  28
- Traction Drive Belt
  30
Controls System Maintenance
31
Adjusting the Traction Control
31
Adjusting the Reel Control
31
Storage
32
The Toro Total Coverage Guarantee
36

Toro Greensmaster Flex 21 Operator's Manual (32 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 2.5 MB

Greensmaster Flex
1
Table of Contents
2
Introduction
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  6
- Sound Pressure Level
  7
- Sound Power Level
  7
- Vibration Level
  7
- Safety and Instruction Decals
  7
Specifications
9
- General Specifications
  9
- Dimensions
  10
- Optional Equipment
  10
Setup
11
- Loose Parts Chart
  11
- Installing the Handle
  11
- Adjusting the Handle
  12
- Installing the Transport Wheels
  12
Before Operating
13
Operation
18
- Think Safety First
  18
- Controls
  18
- Starting and Stopping
  19
- Transport Operation
  20
- Preparing to Mow
  20
- Mowing Operation
  20
Maintenance
22
- Recommended Maintenance Schedule
  22
- Daily Maintenance Checklist
  23
- Engine Oil
  24
- Servicing the Air Cleaner
  24
- Replacing the Spark Plug
  25
- Cleaning the Fuel Filter
  25
- Changing the Transmission Fluid
  25
- Adjusting the Belts
  26
- Traction Drive Belt
  28
- Adjusting the Traction Control
  29
- Adjusting the Service/Parking Brake
  29
- Adjusting the Reel Control
  29
- Servicing the Interlock Switch
  30
- Servicing the Bedbar
  30
- Backlapping the Reel
  31
The Toro General Commercial Products Warranty
32

Toro Greensmaster Flex 21 Installation Instructions Manual (24 pages)

Engine Conversion Kit

Brand: Toro | Category: Lawn Mower | Size: 1.4 MB

Table of Contents
1
Introduction
1
Safety
2
- Safety and Instructional Decals
  2
Installation
4
Product Overview
14
- Controls
  14
Operation
15
Maintenance
17
Recommended Maintenance Schedule(S)
17

Toro Greensmaster Flex 21 Fundamentals (28 pages)

Reel Mowers

Brand: Toro | Category: Lawn Mower | Size: 1.67 MB

Toro Greensmaster Flex 21 Operator's Manual (12 pages)

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Toro Greensmaster Flex 21 Installation Instructions (4 pages)

Throttle Bracket Kit

Brand: Toro | Category: TV Mount | Size: 0.19 MB

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Toro Greensmaster Flex 21 Manuals

Table of Contents

Chapter 3 Engine

Chapter 4 Traction and Reel Drive System

Chapter 5 Electrical System

Chapter 6 Chassis and Controls

Chapter 7 Cutting Unit

Chapter 8 Groomer (Model 04201)

Chapter 9 Groomer (Model 04204)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 - Safety

Chapter 2 Product Records and Maintenance

Chapter 3 Engine

Chapter 4 Traction and Reel Drive System

Chapter 3 - Engine

Chapter 8 - Groomer

Chapter 5 Electrical System

Chapter 6 - Chassis and Controls

Chapter 7 - Cutting Unit

Chapter 6 Chassis and Controls

Chapter 7 Cutting Unit

Chapter 8 Groomer

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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Table of Contents

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