Gearbox Service - Toro Greensmaster
Flex 18 04018 Service Manual

Gearbox Service

RIGHT
FRONT
5
15
14
19
4
9
18
17
4 16
3
19
10
19
6
73
29
62
10
19
31
1. Gearbox base
2. Ball bearing
3. Caged needle bearing
4. Bushing
5. Bushing
6. Bushing
7. Bushing
8. Keyed flanged bushing
9. Oil seal
10. Oil seal
11. Dowel pin (2 used)
12. Drain plug
13. Snap ring
14. Clutch fork
15. Fork shaft
16. Thrust washer
17. Bellcrank
18. Link
19. Retaining ring
20. Clutch shaft (reel drive)
21. Retaining ring
22. Thrust washer
23. Thrust bearing
24. Thrust washer
25. Clutch gear
NOTE: On Flex 21 machines, it is possible to separate
the gearbox cover from the base while the gearbox is still
installed on the traction unit. The traction band, plane-
tary assembly and reel drive clutch shaft assembly can
be removed from the gearbox in this manner. Service to
the differential, bushings and bearings requires removal
of the gearbox from the traction unit.
Traction and Reel Drive System
45
47
46
7
32 23
27
20
28
25 26
38
23 32
40
21 22
34
35
55
61
41
36
8
1
9
12
72
26. Needle bearing
27. Square key (2 used)
28. Cone assembly
29. Lock nut (2 used)
30. Plunger hub
31. Cap screw (2 used)
32. Thrust washer
33. Flat washer (4 used)
34. Sun gear
35. Woodruff key
36. Input gear
37. Carrier bushing
38. Planet gear carrier
39. Flanged bushing
40. Needle bearing
41. Planet gear (3 used)
42. Roller bearing (3 used)
43. Ring gear
44. Clevis pin (2 used)
45. Brake band
46. Brake shaft
47. Clevis pin (2 used)
48. Hollow hex plug
49. Thrust washer
240 in–lb
(27 N–m)
59
56
58
26
32
50
26 13
51
30
32
43
37
70
40
49
69
42 57
44
54
7
85 to 105 in–lb
(9.6 to 11.8 N–m)
Figure 21
Page 4 – 18
52
68 66
48
67
63
65
33
2
11
72
9
8
120 to 140 in–lb
61
60
(13.6 to 15.8 N–m)
56
53
39
71
50. Traction drum assembly
51. Thrust washer
52. Cap screw
53. Traction band assembly
54. Traction shaft
55. Ball bearing
56. Retaining ring (4 used)
57. Differential assembly (traction drive)
58. Gasket
59. Gearbox cover
60. Keyed bushing
61. E–ring
62. Traction drive lever
63. Socket head screw (2 used)
64. Socket head screw (4 used)
65. Drive shaft plate assembly
66. Internal lock washer
67. Oil seal (red/orange color)
68. O–ring
69. Dowel pin
70. Wave washer
71. Hub
72. Retaining ring
73. Parking brake lever
Greensmaster Flex 18/21
64