Nuvation Energy NUV100-CI-12-1 Manuals

Manuals and User Guides for Nuvation Energy NUV100-CI-12-1. We have 2 Nuvation Energy NUV100-CI-12-1 manuals available for free PDF download: Product Manual

Nuvation Energy NUV100-CI-12-1 Product Manual (191 pages)

Low-Voltage BMS

Brand: Nuvation Energy | Category: Control Systems | Size: 14.18 MB

Table of Contents
2
1 Introduction

8
- About this Manual
  8
2 Battery Topology Terminology

9
3 System Overview

10
- Low-Voltage BMS
  12
- Cell Interface
  13
- Features
  14
4 Installation Instructions

15
- Low-Voltage BMS Mechanical Installation
  15
- Low-Voltage BMS Electrical Connections
  17
- Cell Interface Mechanical Installation
  42
- Cell Interface Electrical Connections
  45
  - Getting Started
    45
  - Connect Temperature Cable
    46
  - Connect Battery Cells Cable
    47
  - Connect the Link Bus Cable
    52
  - First-Time Power-Up
    53
  - Status Leds
    54
5 Setting up the Operator Interface

55
6 Using the Operator Interface

66
- The Dashboard Tab
  66
  - Warnings and Faults
    66
  - Stack Voltage
    67
  - Stack Current
    67
  - State-Of-Charge
    67
  - Depth-Of-Discharge
    68
  - Cell Voltage
    68
  - Temperature
    69
  - Nuvation Energy BMS Status
    70
- The Details Tab
  73
  - Addressing
    73
  - Battery
    73
  - Current Limiter
    74
  - Safety
    74
  - Cell Voltages
    75
  - Thermistor Temperatures
    76
  - Open Wire
    77
- The Menu Options
  79
  - Registers
    79
  - Service
    79
  - Connection
    80
  - Locking and Unlocking
    81
  - About
    82
- The Status Banner
  83
  - Service Lockout Indication
    83
  - Communication Loss
    83
- Understanding the Service Lockout
  84
7 Configuration Settings

87
- Background and Terminology
  87
  - Register Data Model
    87
  - Units
    91
  - Storage Types
    92
  - Configuration File
    92
- Factory Lockdown
  93
- Battery Parameters
  96
  - Stack Capacity
    96
  - Stack Cycle Count
    96
  - Current Full Threshold
    98
  - Open Circuit Voltage Curve
    98
  - Cell Resistance Estimation
    98
- Stack Topology
  98
  - Cell Inputs
    98
  - Thermistor Inputs
    99
- Operational Limits
  99
  - Triggers
    101
  - Cell Voltage Thresholds
    102
  - Thermistor Temperature Thresholds
    104
  - Stack Current Thresholds
    106
  - Stack Voltage Thresholds
    108
  - External Controller Heartbeat
    110
- Control Settings
  110
  - Stack Switch Functions
    111
  - Stack Current Limits
    114
  - Passive Cell Balancing
    115
- Input / Output Assignment
  117
  - Contactor Outputs
    118
  - General Purpose Digital Outputs
    119
  - General Purpose Digital Inputs
    120
- Protocol Settings
  121
  - CAN Bus
    121
  - RS485 Modbus RTU
    128
- Measurement Calibration
  128
  - Thermistor Calibration
    128
  - Stack Current Calibration
    130
  - Stack Voltage Calibration
    132
- Hardware Settings
  133
  - Link Bus Scan Period
    134
  - Cell Voltage Low-Pass Filter
    135
  - Cell Open Wire Detection and Diagnostics
    135
  - Fault Pilot Signal
    136
  - Under-Voltage Shutdown
    137
  - Clock Verification
    137
  - Open Shunt Detection and Diagnostics
    138
  - Short Shunt Detection and Diagnostics
    139
  - Temperature Consistency Check
    140
- Watchdogs and Freshness
  142
  - Freshness
    142
8 Communication Protocols

144
- Modbus Protocol Support
  144
  - Modbus RTU
    144
  - Modbus TCP
    144
  - Implemented MESA Models
    144
  - MESA Model Structure and Nomenclature
    145
  - Operational Cases for MESA
    147
  - Accessing MESA Models
    149
- CAN Bus Protocol Support
  151
  - CAN Reporting and Commands
    151
  - Data Format
    152
  - Data Size
    152
9 External Interfaces

153
- Low-Voltage BMS
  153
- Cell Interface
  161
  - Battery Cells
    161
  - Temperature Sensors
    163
  - Link in
    164
  - Link out
    165
10 Troubleshooting

167
- Faults and Initialization Issues
  167
  - Cell Voltage Faults
    167
  - Stack Voltage Faults
    168
  - Thermal Faults
    168
  - Stack Current Faults
    169
  - Pre-Charge Faults
    170
  - Contactor Faults
    170
  - Diagnostics Faults
    171
  - Breaker Faults
    172
  - Watchdog Faults
    172
  - Miscellaneous Faults
    174
- Lost/Forgotten IP Address
  175
  - Wireshark (Windows/Linux)
    175
  - Netdiscover (Linux Only)
    175
Appendix A: Operating Limits

177
- Low-Voltage BMS
  177
  - Electrical Characteristics
    177
  - Environmental Conditions
    179
  - Standards and Certifications
    179
- Cell Interface
  180
  - Electrical Characteristics
    180
  - Environmental Conditions
    180
  - Standards and Certifications
    181
Appendix B: Ordering Information

182
- Low-Voltage BMS
  182
- Cell Interface
  182
Appendix C: Changing the Nuvation Energy BMS Network Configuration

183
- Modifying the Network Settings
  183
Appendix D: Factory Reset

185
Appendix E: Best Practices

186
- Excess Cable Management
  186
- Registers
  188

Nuvation Energy NUV100-CI-12-1 Product Manual (109 pages)

High-Voltage BMS

Brand: Nuvation Energy | Category: Control Systems | Size: 11.5 MB

Table of Contents
2
1 Introduction

6
- About this Manual
  6
2 Battery Topology Terminology

7
3 System Overview

8
- Stack Switchgear
  11
- Features
  12
  - Stack Controller and Power Interface
    12
  - Current Measuring Shunt
    12
  - DC Contactors
    12
  - Pre-Charge Circuit
    13
  - Fuses
    13
  - Safety Relay (for E-Stop)
    13
- Cell Interface
  14
4 Installation Instructions

15
- Stack Switchgear Mechanical Installation
  15
- Stack Switchgear Electrical Connections
  19
  - Getting Started
    19
  - Ensure System Is De-Energized
    20
  - Grounding the Stack Switchgear
    21
  - Connect Power in
    22
  - Connect Fan Control
    23
  - Connect E-Stop
    24
  - Connect Ethernet
    26
  - Connect Link Bus
    27
  - Connect Battery Stack and DC Bus
    27
- Cell Interface Mechanical Installation
  29
- Cell Interface Electrical Connections
  32
  - Getting Started
    32
  - Connect Temperature Cable
    33
  - Connect Battery Cells Cable
    34
  - Connect the Link Bus Cable
    40
- First Power-Up
  41
  - Status Leds
    42
5 Setting up the Operator Interface

44
- Install the Operator Interface
  44
- Connect to the Operator Interface
  45
6 Using the Operator Interface

48
- The Dashboard Tab
  48
  - Warnings and Faults
    48
  - Stack Voltage
    49
  - Stack Current
    49
  - State-Of-Charge
    49
  - Depth-Of-Discharge
    50
  - Cell Voltage
    50
  - Temperature
    51
  - Nuvation Energy BMS Status
    52
- The Details Tab
  55
  - Addressing
    55
  - Battery
    55
  - Current Limiter
    56
  - Safety
    56
  - Cell Voltages
    57
  - Thermistor Temperatures
    58
  - Open Wire
    59
- The Menu Options
  61
  - Registers
    61
  - Service
    61
  - Connection
    62
  - Locking and Unlocking
    63
  - About
    64
- The Status Banner
  66
  - Service Lockout Indication
    66
  - Communication Loss
    66
7 Communication Protocols

67
- Modbus Protocol Support
  67
  - Modbus TCP
    67
  - Implemented MESA Models
    67
  - MESA Model Structure and Nomenclature
    68
  - Operational Cases for MESA
    69
  - Accessing MESA Models
    72
8 External Interfaces

75
- Stack Switchgear
  75
  - Battery Stack and DC Bus
    75
  - Ethernet
    75
  - Link Bus
    76
  - E-Stop
    76
  - Fan Control
    77
  - Power in
    77
- Cell Interface
  79
  - Battery Cells
    79
  - Temperature Sensors
    82
  - Link in
    83
  - Link out
    84
9 Servicing

86
10 Troubleshooting

87
- Faults and Initialization Issues
  87
  - Cell Voltage Faults
    87
  - Stack Voltage Faults
    88
  - Thermal Faults
    89
  - Stack Current Faults
    89
  - Pre-Charge Faults
    90
  - Contactor Faults
    90
  - Diagnostics Faults
    91
  - Breaker Faults
    93
  - Watchdog Faults
    93
  - Miscellaneous Faults
    95
- Lost/Forgotten IP Address
  95
  - Wireshark (Windows/Linux)
    96
  - Netdiscover (Linux Only)
    96
Appendix A: Operating Limits

97
- Stack Switchgear
  97
  - External Specifications
    97
  - Electrical Characteristics
    97
  - Environmental Conditions
    98
  - Standards and Certifications
    98
- Cell Interface
  99
  - Electrical Characteristics
    99
  - Environmental Conditions
    100
  - Standards and Certifications
    100
  - Maximum Stack Deployment
    100
Appendix B: Ordering Information

102
- Stack Switchgear
  102
- Cell Interface
  102
Appendix C: Best Practices

104
- Excess Cable Management
  104
- System Noise
  104
  - DC Filtering
    105
  - Link Bus Power
    106
- Registers
  109

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Nuvation Energy NUV100-CI-12-1 Manuals

Nuvation Energy NUV100-CI-12-1 Product Manual (191 pages)

Table of Contents

1 Introduction

2 Battery Topology Terminology

3 System Overview

4 Installation Instructions

5 Setting up the Operator Interface

6 Using the Operator Interface

7 Configuration Settings

8 Communication Protocols

9 External Interfaces

10 Troubleshooting

Appendix A: Operating Limits

Appendix B: Ordering Information

Appendix C: Changing the Nuvation Energy BMS Network Configuration

Appendix D: Factory Reset

Appendix E: Best Practices