Graco Therm-O-Flow 200 Manuals

Manuals and User Guides for Graco Therm-O-Flow 200. We have 7 Graco Therm-O-Flow 200 manuals available for free PDF download: Instructions - Parts Manual, Instructions-Parts List Manual, Instructions Manual

Graco Therm-O-Flow 200 Instructions - Parts Manual (152 pages)

Warm Melt

Brand: Graco | Category: Industrial Equipment | Size: 13.61 MB

Table of Contents
2
Related Manuals
3
Models
4
- Therm-O-Flow Warm Melt
  4
- Approvals
  4
- Therm-O-Flow Warm Melt Pressure
  5
- Heat Zones
  6
Warnings
7
Component Identification
10
- Single Therm-O-Flow Warm Melt
  10
- Tandem Therm-O-Flow Warm Melt
  11
- Air Line Accessories
  12
- Power Disconnect
  12
- Integrated Air Controls
  13
- Platen (D) Component Identification
  14
- Heat Control Box Connections
  15
- Advanced Display Module (ADM)
  16
ADM Display Details
17
- ADM LED Status Descriptions
  19
- ADM Icons
  19
- ADM Soft Keys
  20
- Main Menu
  21
Installation
22
- Location
  22
- Grounding
  22
- Power Requirements
  23
- Connect Power
  23
- 55 Gallon Heated Pump and Platen
  23
- 55 Gallon Ambient Pump and Platen
  23
- Voltage Phase
  23
- Standard Heat Expansion Control Box Module Max Max Amps
  23
- Standard Heat Expansion Control Box Module Max Max Amps Amps
  23
- Air Line Connections
  24
- Light Tower (Optional)
  24
- Attach Drum Stops
  25
Setup
26
- Low Level and Drum Empty Sensors
  26
- Wet Cup
  26
- Connect Heated Accessories
  27
- Fig
  28
- Install Expansion Module
  29
- Loosen the Screws and Remove the Cover (452) on the Heat Control Box (S)
  29
- System Setup Screen
  31
- Notice
  31
- Heat Settings
  32
- Advanced Setup
  34
Hose Care Guidelines
37
Startup
38
- Purge System
  38
- Prime Pump
  38
Operation
40
- Single Run Screen
  41
- Tandem Run Screen
  42
- Heat Run Screen
  43
- Events and Errors
  45
- Pressure Relief Procedure
  46
- Stop Controls
  47
- Shutdown
  48
- Schedule
  49
Maintenance
50
- Maintenance Screen
  50
Diagnostics
51
- System Diagnostics Screen
  51
- Heat Diagnostics Screen
  51
Troubleshooting
53
- View Errors
  53
- Troubleshoot Errors
  54
- Error Codes
  55
- Ram Assembly Troubleshooting
  66
- Pump Troubleshooting
  67
- Air Motor Troubleshooting
  67
- Heat Control Box Troubleshooting
  68
- Check Resistance (Heated Systems)
  69
USB Data
71
- Download Procedure
  71
- USB Logs
  71
- Event Log
  71
- Data Log
  72
- System Configuration Settings
  72
- Custom Language File
  72
- Create Custom Language Strings
  72
- Upload Procedure
  73
Integration
74
- Connect PLC Inputs
  74
- Connect PLC Outputs
  77
- Communications Gateway Module (CGM)
  79
- System Error Codes
  88
- Timing Diagrams
  93
- Connection Details
  97
- Gateway Setup Screens
  100
Repair
103
- Disconnect Pump from Platen
  103
- Repair Platen
  105
- Connect Platen
  106
- Remove Wipers
  106
- Install Wipers
  106
- Remove Displacement Pump
  107
- Install Displacement Pump
  108
- Remove Air Motor
  109
- Install Air Motor
  110
- Ram Repair
  111
- Replace Heat Control Box Electrical Component(S)
  114
- Replace Fuses in Harness (25R652)
  116
Recycling and Disposal
116
- End of Product Life
  116
Parts
117
- D200S 6.5 In. Rams
  117
- D200 3 In. Rams
  119
- D60 3 In. Rams
  121
- D200, D200S Pump Mounts for 55 Gallon (200 Liter) Platen
  123
- D60 Pump Mount for 5 Gallon (20 Liter) Platen
  124
- D200S Pump Mounts for 16 Gallon (60 Liter) Platens
  125
- Heat Control Box
  126
- Expansion Module, 26B238
  127
- Gallon Platen, 255663
  128
- Cable Track Assemblies
  129
- 20 Liter (5 Gallon) Platens
  130
- 60 Liter (16 Gallon) Platens
  132
Kits and Accessories
134
- System Kits and Accessories
  134
- Drum Kits and Accessories
  135
- Platen/Pump Heat Harness
  135
- Fittings
  135
- Tandem Cable Kit, 26B339
  135
- Heated Tandem Block, 26B346
  136
- Check-Mate 200 CS Pump Heater Kit, 25R450
  137
- Platen Heater Kit, 25R451
  138
- Communications Gateway Module (CGM) Kits
  139
Dimensions
141
- Dimensions
  142
Wiring Diagrams
143
Technical Specifications
150
California Proposition 65
151
Graco Standard Warranty
152

Graco Therm-O-Flow 200 Instructions-Parts List Manual (118 pages)

Brand: Graco | Category: Industrial Equipment | Size: 5.11 MB

Table of Contents
2
Related Manuals

3
Warnings

4
Models

7
Component Identification

8
Overview

14
- Air and Fluid Hoses
  14
- Heat Control Zone
  14
- Mzlp-1
  14
Setup

15
- Unpack
  15
- Location Requirements
  15
- Install System
  15
- Install Hydraulic Power Supply
  15
- Mechanical Setup
  16
- Install Heated Hose
  17
- Connect Multiple Devices
  18
- Connect Power
  19
- Grounding
  20
- Connect Secondary System
  20
- Check Sensor Resistance
  21
- Check Heater Resistance
  22
- Select ADM Settings
  23
- Connect PLC (Hard Wired Interface Version)
  25
Operation

28
- Purge System
  28
- Load Material
  29
- Heat up System
  30
- Prime Pump
  31
- Prime System
  33
- Setback Mode
  33
- Pressure Relief Procedure
  34
- Stop Controls
  35
- Shutdown
  36
- Schedule
  36
- Change Drums
  37
Troubleshooting

39
- Light Tower (Optional)
  39
- Error Codes
  40
- Ram Troubleshooting
  46
- Heated Pump Troubleshooting
  47
- Air Motor Troubleshooting
  47
Repair

48
- Replace Wipers
  48
- Replace Platen RTD
  48
- Separate the Air Motor and Pump
  49
- Remove Platen
  52
- Replace Heater Band and Pump RTD
  52
- Replace MZLP Fuse
  53
- Replace MZLP
  54
- Replace MZLP Daughter Card
  55
- Replace AWB
  56
- Replace Power Supply
  56
- Replace Fan
  57
- Replace Transformer
  58
- Update Software
  60
Electrical Schematics

61
- 230V, 3 Phase/60Hz
  61
- 400V, 3 Phase/50Hz
  62
- 400-600VV, 3 Phase/60Hz
  63
- Awb
  64
- Mzlp#1
  65
- MZLP#2, MZLP#3 Pump Heaters
  66
- MZLP#2, MZLP#3, Overtemp
  67
- MZLP Zones
  68
Parts

69
Accessories and Kits

94
- Wiper Kits
  94
- Applicators and Dispense Valves
  94
- CGM Installation Kit, 25C994
  94
- Flow Control and Manifolds
  94
- Accessory Extension Cables
  95
- Light Tower Kit 24W589
  95
- Tie Rod Kits 24V750 and 24V754
  95
- Overtemperature Jumper 16Y727
  95
- Heated Hoses and Fittings
  96
- Channel Upgrade Kit, 24V755
  98
- Zone Upgrade Kit Installation
  99
- 12 Channel Upgrade Kit, 24V756
  101
- 12 Zone Upgrade Kit Installation
  102
Appendix A - ADM

103
- General Operation
  103
- ADM Power
  103
- Screen Navigation
  103
- Enable, Disable Heating System
  103
- Icons
  104
- Operation Screens
  105
- Setup Screens
  107
Appendix B - USB Data

112
- Download
  112
- Access Files
  112
- Upload
  112
- USB Logs
  113
- System Settings File
  113
- System Language File
  114
- Create Custom Language Strings
  114
Dimensions

115
- Ram Mounting and Clearance
  115
Technical Specifications

117
California Proposition 65

117
Graco Standard Warranty

118

Graco Therm-O-Flow 200 Instructions - Parts Manual (112 pages)

Bulk Hot Melt System

Brand: Graco | Category: Melting Machines | Size: 9.66 MB

Table of Contents
2
Warnings

3
Models

6
Related Manuals

7
Component Identification

8
Overview

14
- Air and Fluid Hoses
  14
- Heat Control Zone
  14
Setup

15
- Unpack
  15
- Location Requirements
  15
- Install System
  15
- Install Hydraulic Power Supply
  15
- Mechanical Setup
  16
- Install Heated Hose
  17
- Connect Multiple Devices
  18
- Connect Power
  19
- Grounding
  20
- Connect Secondary System
  20
- Check Sensor Resistance
  21
- Check Heater Resistance
  22
- Select ADM Settings
  23
- Connect PLC (Hard Wired Interface Version)
  25
Operation

28
- Purge System
  28
- Load Material
  29
- Heat up System
  30
- Prime Pump
  31
- Prime System
  33
- Setback Mode
  33
- Pressure Relief Procedure
  34
- Shutdown
  35
- Schedule
  35
- Change Drums
  36
Troubleshooting

37
- Light Tower (Optional)
  37
- Error Codes
  38
- Ram Troubleshooting
  44
- Heated Pump Troubleshooting
  45
- Air Motor Troubleshooting
  45
Repair

46
- Replace Wipers
  46
- Replace Platen RTD
  46
- Separate the Air Motor and Pump
  47
- Remove Platen
  50
- Replace Heater Band and Pump RTD
  50
- Replace MZLP Fuse
  51
- Replace MZLP
  52
- Replace MZLP Daughter Card
  53
- Replace AWB
  54
- Replace Power Supply
  54
- Replace Fan
  55
- Replace Transformer
  56
- Update Software
  58
Electrical Schematics

59
Parts

65
Accessories and Kits

89
- Wiper Kits
  89
- Applicators and Dispense Valves
  89
- CGM Installation Kit, 25C994
  89
- Flow Control and Manifolds
  89
- Accessory Extension Cables
  90
- Light Tower Kit, 24W589
  90
- Heated Hoses and Fittings
  91
- Channel Upgrade Kit, 24V755
  93
- 12 Channel Upgrade Kit, 24V756
  95
Appendix A - ADM

98
- General Operation
  98
- ADM Power
  98
- Screen Navigation
  98
- Enable, Disable Heating System
  98
- Icons
  99
- Operation Screens
  100
- Setup Screens
  102
Appendix B - USB Data

107
- Download
  107
- Access Files
  107
- Upload
  107
- USB Logs
  108
- System Settings File
  108
- System Language File
  109
- Create Custom Language Strings
  109
Dimensions

110
Technical Specifications

111
Graco Standard Warranty

112

Graco Therm-O-Flow 200 Instructions Manual (98 pages)

Bulk Hot Melt System

Brand: Graco | Category: Industrial Equipment | Size: 6.03 MB

Table of Contents
2
Warnings

3
Overview

6
- Component Identification
  8
Typical Installation

10
- Heat Control Zone Selection
  12
- Air Line Modules
  12
Installation Procedure

13
- Unpacking
  13
- Location Requirements
  13
- Hose Installation and Care
  14
- Mechanical Setup
  15
- Electrical Setup
  15
- Grounding
  16
- Connecting the Electrical Control Panel to a Power Source
  17
- Overview of the Temperature Controller Settings
  20
- Purging the System
  20
Operator Controls

21
- Main Power Disconnect
  21
- Easykey Display and Keypad
  21
- LCD Display
  22
- Alarm
  22
Easykey Display Screens

23
- Power up Screens
  23
- Run Mode
  23
- Setup Mode
  24
Setup

29
- Purge before Using Equipment
  29
- Set Values on Easykey
  29
- Material Loading
  29
- System Heat up
  31
- Prime Pump
  31
- Prime System
  33
Operation

34
- Pressure Relief Procedure
  34
- Trigger Lock
  34
- Ram Pressure Relief Procedure
  35
- Drum Changing
  36
- System Shutdown
  38
Dual Ram Cross-Over Installation

39
Maintenance

40
- Ram
  40
- Ground Fault Interrupt
  40
- Power in a Tandem System
  40
- Resetting the Ground Fault Interrupt
  40
Alarm Troubleshooting

40
Ram Troubleshooting

42
Heated Pump Troubleshooting

43
Air Motor Troubleshooting

43
Electrical Control Panel Troubleshooting

44
Service

45
- Ram
  45
- Pump
  45
- Ground Fault Interrupt
  45
- Power in a Tandem System
  45
- Servicing Wipers
  45
Pump Removal and Replacement

47
Replacing Heater Bands and Sensors in Pump

49
- Module
  
  49
Electrical Schematics

52
Parts

60
Advanced Units

80
All Models Control Panel Component Layout

94
Dimensions

96
Technical Data

97
Graco Standard Warranty

98
Graco Information

98

Graco Therm-O-Flow 200 Instructions-Parts List Manual (109 pages)

Brand: Graco | Category: Industrial Equipment | Size: 18.06 MB

Graco Therm-O-Flow 200 Instructions-Parts List Manual (108 pages)

Brand: Graco | Category: Industrial Equipment | Size: 19.22 MB

Table of Contents
2
Warnings
3
E L a T E D M a N U a L S
7
Component Identification
8
E P L a C E M Z L P F U S
23
A D V a N C E D D I S P L a y M O D U L E ( a D
32
E P L a C E M Z L
39
O V E R V I E
39
E P L a C E a W
39
A I R a N D F L U I D H O S E
66
H E a T C O N T R O L Z O N
80
E L E C T R I C a L S C H E M a T I C
85
A C C E S S O R I E S a N D K I T
89
W I P E R K I T
89
A P P L I C a T O R S a N D D I S P E N S E V a L V E
89
A I R - O P E R a T E D H E a T E D D I S P E N S E V a L V E
89
G R O U N D I N
91
O P E R a T I O
98
Appendix B - U S B D a T
103
D O W N L O a
103
A C C E S S F I L E
103
U P L O a
103
U S B L O G
104
S y S T E M S E T T I N G S F I L
104
S y S T E M L a N G U a G E F I L
105
C R E a T E C U S T O M L a N G U a G E S T R I N G
105
D I M E N S I O N
106
T E C H N I C a L S P E C I Fi C a T I O N
107
G R a C O S T a N D a R D W a R R a N T
108

Graco Therm-O-Flow 200 Instructions-Parts List Manual (18 pages)

4-Zone Heat Control

Brand: Graco | Category: Heater | Size: 1.25 MB

Table of Contents
2
Warnings

3
Installation

4
Electrical Control Panel Troubleshooting

11
Parts

14
Accessories

15
Dimensions

16
Technical Data

17
Graco Standard Warranty

18
Graco Information

18

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California Proposition 65

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Graco Standard Warranty

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Alarm Troubleshooting

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Module

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