Graco Therm-O-Flow 20 Manuals

Manuals and User Guides for Graco Therm-O-Flow 20. We have 8 Graco Therm-O-Flow 20 manuals available for free PDF download: Instructions - Parts Manual, Instructions-Parts List Manual

Graco Therm-O-Flow 20 Instructions - Parts Manual (152 pages)

Warm Melt

Brand: Graco | Category: Industrial Equipment | Size: 13 MB

Table of Contents
2
Related Manuals
3
Models
4
- Therm-O-Flow Warm Melt
  4
- Approvals
  4
- Therm-O-Flow Warm Melt Pressure
  5
- Heat Zones
  6
Warnings
7
Component Identification
10
- Single Therm-O-Flow Warm Melt
  10
- Tandem Therm-O-Flow Warm Melt
  11
- Air Line Accessories
  12
- Power Disconnect
  12
- Integrated Air Controls
  13
- Platen (D) Component Identification
  14
- Heat Control Box Connections
  15
- Advanced Display Module (ADM)
  16
ADM Display Details
17
- ADM LED Status Descriptions
  19
- ADM Icons
  19
- ADM Soft Keys
  20
- Main Menu
  21
Installation
22
- Location
  22
- Grounding
  22
- Power Requirements
  23
- Connect Power
  23
- 55 Gallon Heated Pump and Platen
  23
- 55 Gallon Ambient Pump and Platen
  23
- Voltage Phase
  23
- Standard Heat Expansion Control Box Module Max Max Amps
  23
- Standard Heat Expansion Control Box Module Max Max Amps Amps
  23
- Air Line Connections
  24
- Light Tower (Optional)
  24
- Attach Drum Stops
  25
Setup
26
- Low Level and Drum Empty Sensors
  26
- Wet Cup
  26
- Connect Heated Accessories
  27
- Fig
  28
- Install Expansion Module
  29
- Loosen the Screws and Remove the Cover (452) on the Heat Control Box (S)
  29
- System Setup Screen
  31
- Notice
  31
- Heat Settings
  32
- Advanced Setup
  34
Hose Care Guidelines
37
Startup
38
- Purge System
  38
- Prime Pump
  38
Operation
40
- Single Run Screen
  41
- Tandem Run Screen
  42
- Heat Run Screen
  43
- Events and Errors
  45
- Pressure Relief Procedure
  46
- Stop Controls
  47
- Shutdown
  48
- Schedule
  49
Maintenance
50
- Maintenance Screen
  50
Diagnostics
51
- System Diagnostics Screen
  51
- Heat Diagnostics Screen
  51
Troubleshooting
53
- View Errors
  53
- Troubleshoot Errors
  54
- Error Codes
  55
- Ram Assembly Troubleshooting
  66
- Pump Troubleshooting
  67
- Air Motor Troubleshooting
  67
- Heat Control Box Troubleshooting
  68
- Check Resistance (Heated Systems)
  69
USB Data
71
- Download Procedure
  71
- USB Logs
  71
- Event Log
  71
- Data Log
  72
- System Configuration Settings
  72
- Custom Language File
  72
- Create Custom Language Strings
  72
- Upload Procedure
  73
Integration
74
- Connect PLC Inputs
  74
- Connect PLC Outputs
  77
- Communications Gateway Module (CGM)
  79
- System Error Codes
  88
- Timing Diagrams
  93
- Connection Details
  97
- Gateway Setup Screens
  100
Repair
103
- Disconnect Pump from Platen
  103
- Repair Platen
  105
- Connect Platen
  106
- Remove Wipers
  106
- Install Wipers
  106
- Remove Displacement Pump
  107
- Install Displacement Pump
  108
- Remove Air Motor
  109
- Install Air Motor
  110
- Ram Repair
  111
- Replace Heat Control Box Electrical Component(S)
  114
- Replace Fuses in Harness (25R652)
  116
Recycling and Disposal
116
- End of Product Life
  116
Parts
117
- D200S 6.5 In. Rams
  117
- D200 3 In. Rams
  119
- D60 3 In. Rams
  121
- D200, D200S Pump Mounts for 55 Gallon (200 Liter) Platen
  123
- D60 Pump Mount for 5 Gallon (20 Liter) Platen
  124
- D200S Pump Mounts for 16 Gallon (60 Liter) Platens
  125
- Heat Control Box
  126
- Expansion Module, 26B238
  127
- Gallon Platen, 255663
  128
- Cable Track Assemblies
  129
- 20 Liter (5 Gallon) Platens
  130
- 60 Liter (16 Gallon) Platens
  132
Kits and Accessories
134
- System Kits and Accessories
  134
- Drum Kits and Accessories
  135
- Platen/Pump Heat Harness
  135
- Fittings
  135
- Tandem Cable Kit, 26B339
  135
- Heated Tandem Block, 26B346
  136
- Check-Mate 200 CS Pump Heater Kit, 25R450
  137
- Platen Heater Kit, 25R451
  138
- Communications Gateway Module (CGM) Kits
  139
Dimensions
141
- Dimensions
  142
Wiring Diagrams
143
Technical Specifications
150
California Proposition 65
151
Graco Standard Warranty
152

Graco Therm-O-Flow 20 Instructions - Parts Manual (112 pages)

Brand: Graco | Category: Water Pump | Size: 4 MB

Table of Contents
2
Related Manuals

3
Warnings

4
Models

7
Component Identification

8
Overview

14
- Air and Fluid Hoses
  14
- Heat Control Zone
  14
Setup

15
- Unpack
  15
- Location Requirements
  15
- Install System
  15
- Mechanical Setup
  16
- Install Heated Hose
  17
- Connect Multiple Devices
  18
- Connect Power
  19
- Grounding
  20
- Connect Secondary System
  20
- Check Sensor Resistance
  21
- Check Heater Resistance
  22
- Select ADM Settings
  23
- Connect PLC (Hard Wired Interface Version)
  25
Operation

28
- Purge System
  28
- Load Material
  29
- Heat up System
  30
- Prime Pump
  31
- Prime System
  33
- Setback Mode
  33
- Pressure Relief Procedure
  34
- Stop Controls
  35
- Shutdown
  36
- Schedule
  36
- Change Pail
  37
Troubleshooting

39
- Light Tower (Optional)
  39
- Error Codes
  40
- Ram Troubleshooting
  46
- Heated Pump Troubleshooting
  47
- Air Motor Troubleshooting
  47
Repair

48
- Replace Wipers
  48
- Replace Platen RTD
  49
- Separate the Air Motor and Pump
  50
- Remove Platen
  52
- Replace Heater Band and Pump RTD
  52
- Replace MZLP Fuse
  53
- Replace MZLP
  54
- Replace MZLP Daughter Card
  55
- Replace AWB
  56
- Replace Power Supply
  56
- Replace Fan
  57
- Replace Transformer
  58
- Update Software
  60
Electrical Schematics

61
- 230V, 3 Phase/60Hz
  61
- 400V, 3 Phase/50Hz
  62
- 400-600VV, 3 Phase/60Hz
  63
- AWB and MZLP#1
  64
- MZLP#2, MZLP#3, Overtemp, and Pump Heaters
  65
- MZLP Zones
  66
Parts

67
- Therm-O-Flow 20 Supply Unit
  67
- Therm-O-Flow 20 Supply Unit
  68
- Air Control Assembly
  69
- Electrical Module
  70
- Electrical Control Module Parts
  72
- Electrical Panel
  74
- Transformer
  74
- Electrical Panel Parts
  76
- Merkur 2200, 23:1 Pump Modules
  77
- Merkur 2200, 23:1 Pump Modules
  78
- Merkur 3400, 36:1 Pump Modules
  79
- Merkur 3400, 36:1 Pump Modules
  80
- NXT 6500, 70:1 Pump Modules
  81
- NXT 6500, 70:1 Pump Modules
  82
- Pump Shield
  83
- President, 15:1 Pump Module
  84
- Heated Platens
  86
- 24V742, Heated Drum Platen, Standard Finned Bottom (Code E-Option F)
  86
- 24V743, Heated Drum Platen, Smooth Bottom (Code E-Option S)
  86
Accessories and Kits

88
- Wiper Kits
  88
- Applicators and Dispense Valves
  88
- CGM Installation Kit, 25C994
  88
- Flow Control and Manifolds
  88
- Accessory Extension Cables
  88
- Light Tower Kit, 24W589
  89
- Heated Hoses and Fittings
  90
- Channel Upgrade Kit, 24V755
  92
- Zone Upgrade Kit Installation
  93
- 12 Channel Upgrade Kit, 24V756
  94
- 12 Zone Upgrade Kit Installation
  95
Appendix A - ADM

96
- General Operation
  96
- ADM Power
  96
- Screen Navigation
  96
- Enable, Disable Heating System
  96
- Icons
  97
- Operation Screens
  98
- Setup Screens
  100
Appendix B - USB Data

105
- Download
  105
- Access Files
  105
- Upload
  105
- USB Logs
  106
- System Settings File
  106
- System Language File
  107
- Create Custom Language Strings
  107
Dimensions

108
- Ram Mounting and Clearance
  108
Technical Specifications

110
Graco Standard Warranty

112

Graco Therm-O-Flow 20 Instructions-Parts List Manual (108 pages)

Brand: Graco | Category: Industrial Equipment | Size: 17 MB

Graco Therm-O-Flow 20 Instructions - Parts Manual (78 pages)

20 Liter (5 Gallon) Pail Size

Brand: Graco | Category: Melting Machines | Size: 4 MB

Table of Contents
2
Warnings

3
Overview

6
- How the Therm-O-Flow 20 Works
  6
- Model Numbers
  6
- Component Identification
  8
- Power Requirements
  10
- Heat Control Zone Selection
  10
Installation

11
- Unpacking
  11
- Location Requirements
  11
- Locate and Install the Ram
  11
- Hose Installation and Care
  12
- Mechanical Setup
  12
- Electrically Connect Hoses
  13
- Connect the Electrical Control Panel to a Power Source
  13
- Grounding
  14
- Check Resistance
  14
- Overview of the Temperature Controller Settings
  15
- Purging the System
  16
Operator Controls

17
- Main Power Disconnect
  17
- Easykey Display and Keypad
  17
- LCD Display
  18
- Alarm
  18
Easykey Display Screens

19
- Power up Screens
  19
- Run Screens
  19
- Setup Mode
  20
Setup

25
- Purge before Using Equipment
  25
- Set Values on Easykey
  25
- Material Loading
  25
- System Heat up
  27
- Prime Pump
  27
- Prime System
  29
Operation

30
- Pressure Relief Procedure
  30
- Trigger Lock
  30
- Ram Pressure Relief Procedure
  31
- Pail Changing
  32
- System Shutdown
  34
Dual Ram Cross-Over Installation

35
- Typical Installation
  35
Maintenance

36
- Ram
  36
- Ground Fault Interrupt
  36
- Power in a Tandem System
  36
- Resetting the Ground Fault Interrupt
  36
Alarm Troubleshooting

36
Ram Troubleshooting

38
Heated Pump Troubleshooting

39
Air Motor Troubleshooting

39
Electrical Control Panel Troubleshooting

40
Service

41
- Ram
  41
- Pump
  41
- Ground Fault Interrupt
  41
- Power in a Tandem System
  41
- Platen Service
  41
- Air Motor/Pump Removal and Service
  43
- Replacing Heater Bands and Sensors in Pump Module
  45
Parts

46
- Therm-O-Flow 20 Supply Unit
  46
- Pump
  48
- Platen
  49
- Air Control
  50
- Easykey Assembly, Part No. 255224
  51
- Spare Parts and Kits
  52
Electrical Schematics

54
- 253150 And 253156 Controls
  54
- 253154 And 253160 Controls
  58
Accessories

61
Dimensions

76
Technical Data

77
Graco Standard Warranty

78
Graco Information

78

Graco Therm-O-Flow 20 Instructions - Parts Manual (66 pages)

Air-powered Ram Heated Pail Unloaders

Brand: Graco | Category: Industrial Equipment | Size: 2 MB

Table of Contents
2
Models

3
Related Publications

3
Manual Conventions

3
Installation

6
- Unpacking
  7
- Typical Installation
  7
- Accessories and Modules
  7
- Grounding
  8
- Location
  8
- Electrical Control Panel
  9
- Check Resistance
  10
- Temperature Controller Settings
  11
Flushing

12
Start up

12
- Loading Material
  13
Operation

14
- Pressure Relief Procedure
  14
- Raising and Lowering Ram
  14
- Daily Start-Up Procedure
  15
- Changing Empty Pails
  16
- Shutdown
  16
- Emergency Stop
  16
- Reading Electrical Control Panel Indicators
  17
Troubleshooting

19
- Ram
  19
- Electrical Control Panel
  19
- Heated Pump
  20
- Air Motor
  20
Service

21
- Before Servicing
  21
- Ram Service
  21
- Follower Service
  22
- Check-Mate 800 Pump/Motor Service
  23
- President Pump/Motor Service
  28
- Inspection Frequency
  29
- Removing/Replacing CB100 Controller
  29
Parts

30
- Therm-O-Flo 20 Models 918522, 918532, and 246653
  30
- Therm-O-Flo 20 Models 918344 and 918437
  32
- Part No. 246587
  36
- Part No. 918506
  37
- Part No. C03510
  39
- Part No. 918433
  40
- Part No. 244757
  41
- Part No. 244754
  42
- Part no 617300 and 617484
  44
- Part no 617349 and 617485
  46
Electrical Schematic

48
- Part No. 617300
  48
- Part No. 617484
  50
- Part No. 617485
  52
- Part No. 617349
  54
- Pin Chart
  56
Accessories

57
Dimensions

58
Technical Data

63
Temperature Controller Settings

64
- New Style
  64
- Older Style (E5KC)
  64
Graco Standard Warranty

66
Graco Information

66

Graco Therm-O-Flow 20 Instructions - Parts Manual (110 pages)

Brand: Graco | Category: Industrial Equipment | Size: 18 MB

Graco Therm-O-Flow 20 Instructions - Parts Manual (66 pages)

Air-Powered Ram Heated Pail Unloaders

Brand: Graco | Category: Industrial Equipment | Size: 2 MB

Graco Therm-O-Flow 20 Instructions-Parts List Manual (18 pages)

4-Zone Heat Control

Brand: Graco | Category: Heater | Size: 1 MB

Table of Contents
2
Warnings

3
Installation

4
Electrical Control Panel Troubleshooting

11
Parts

14
Accessories

15
Dimensions

16
Technical Data

17
Graco Standard Warranty

18
Graco Information

18

Graco Categories

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More Graco Manuals

Graco Therm-O-Flow 20 Manuals

Table of Contents

Table of Contents

Related Manuals

Warnings

Models

Component Identification

Overview

Setup

Operation

Troubleshooting

Repair

Electrical Schematics

Parts

Accessories and Kits

Appendix A - ADM

Appendix B - USB Data

Dimensions

Technical Specifications

Graco Standard Warranty

Table of Contents

Table of Contents

Warnings

Overview

Installation

Operator Controls

Easykey Display Screens

Setup

Operation

Dual Ram Cross-Over Installation

Maintenance

Alarm Troubleshooting

Ram Troubleshooting

Heated Pump Troubleshooting

Air Motor Troubleshooting

Electrical Control Panel Troubleshooting

Service

Parts

Electrical Schematics

Accessories

Dimensions

Technical Data

Graco Standard Warranty

Graco Information

Table of Contents

Models

Related Publications

Manual Conventions

Installation

Flushing

Start up

Operation

Troubleshooting

Service

Parts

Electrical Schematic

Accessories

Dimensions

Technical Data

Temperature Controller Settings

Graco Standard Warranty

Graco Information

Table of Contents

Table of Contents

Warnings

Installation

Electrical Control Panel Troubleshooting

Parts

Accessories

Dimensions

Technical Data

Graco Standard Warranty

Graco Information

Related Products

Graco Categories