User Manuals: Cornelius 500 - Series Ice Maker

Manuals and User Guides for Cornelius 500 - Series Ice Maker. We have 13 Cornelius 500 - Series Ice Maker manuals available for free PDF download: Pocket Manual, Installation And Service Manual, Service Manual, Installation Manual, Illustrated Parts List

Cornelius 500 - Series Installation And Service Manual

Cornelius 500 - Series Installation And Service Manual (48 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Table of Contents
2
TABLE of CONTENTS (Cont' D)

4
Safety Information

5
General Description

7
Installation

11
Guide to Service

17
- Icemaker Cleaning and Sanitizing Procedures
  17
- Maintenance
  17
- Monthly
  17
- Quarterly
  17
- Semi--Annually
  18
- Figure 12. Upper Nut and Bearing Assembly
  18
Water Level Control

19
- How Water Level Control Works
  19
- Purpose
  19
- To Replace Water Level Control
  19
- To Replace Water Level Safety Switch
  19
Refrigeration System

20
- Note: Thermostatic Expansion Valve no Adjustment
  20
- Lbs. Discharge Pressure
  20
- Water Temperature
  20
- Air Temperature
  20
- Refrigeration System Adjustments
  20
- Expansion Valve
  20
- Adjustment and Troubleshooting
  20
- Condenser Modulating Valve
  21
- Condenser Modulating Valve Removal
  21
- Figure 13. Expansion Valve
  21
- Figure 14. Adjustment Screw
  21
- Bin Control
  22
- Gearmotor
  22
- Figure 15. bin Control Switch
  22
- Motor Check
  23
- Start Relay
  23
- To Replace Gearmotor Assembly
  24
- Installation and Shaft Seal Replacement 500
  24
- Figure 16. Gearmotor Assembly
  24
- Figure 17. Shaft Seal 500
  24
- Figure 18. Auger and Extruding Head Removal
  24
- Auger and Extruding Head Removal
  25
- Installation and Shaft Seal Replacement 700 & 1000
  25
- Upper Nut and Bearing Assembly
  25
- To Replace Bearing
  26
- Electrical Checkout
  26
- Overload Check
  26
- Compressor Check
  26
- Capacitor Check
  27
- Safety Controls
  27
- Figure 22. Gear Motor Overload
  27
Troubleshooting

31

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CORNELIUS 500 - Series Pocket Manual

CORNELIUS 500 - Series Pocket Manual (52 pages)

Brand: CORNELIUS | Category: Ice Maker | Size: 1 MB

Table of Contents

Ice Maker
1
Table of Contents
3
Introduction

6
Serial Number Date Code Definition

7
Original Owner, End-User

8
Responsibility

8
Sequence of Operation Cuber Only

9
Approximate Pressure Ranges

10
- Cubers
  10
  - Freeze Cycle
    10
  - Dfrost Cycle
    10
- Flakers
  10
- Serial Name Plate Location
  10
- Pressure Settings
  10
Ice Production Check

11
- ICE PRODUCTION CAPACITY (Approximate)
  11
  - Series 300 and 322
    11
  - Series 500
    11
  - Series 700
    12
  - Series 900
    13
  - Series 1400
    14
- COMMERICAL FLAKER ICE MAKER ICE PRODUCTION CAPACITY (Approximate)
  15
  - (Air Cooled) Series 200
    15
  - (Air Cooled) Series 525
    15
  - (Water Cooled) Series 525
    15
  - (Air Cooled) Series 725
    16
  - (Water Cooled) Series 725
    16
  - (Air Cooled) Series 750
    16
  - (Water Cooled) Series 750
    16
  - (Air Cooled) Series 1100
    17
  - (Water Cooled) Series 1100
    17
  - (Air Cooled) Series 2400
    17
  - (Water Cooled) Series 2400
    17
The Following Maintenance Should be Performed at Least Every Six Months on Flaked Ice Machines

18
Flaker Sanitizing and Cleaning Procedure

19
Cuber Sanitizing and Cleaning Procedure

20
Adjustment for Ice Bridge Thickness

22
Checkout Procedure for Harvest bin

23
Switches

23
- Adjustment Procedure for Harvest bin Switches
  23
Wiring Diagrams

24
- Cubers
  24
- Flakers
  32
Troubleshooting Cube Ice Makers

41
- Status Indicators
  41
  - 300 And 322 Series
    41
  - 500 Thru 1400 Series
    41
Troubleshooting the Sensors

41
- Evaporator
  43
- Ice Does Not Drop after 4 1/2 Minutes in De- Frost Cycle
  43
- Ice Forms on Bottom Half of Evaporator
  43
- Low Head Pressure
  43
- Fluctuating Low Side Pressure (more than 5#)
  44
- Water Overflow Reservoir
  44
- Curtain Does Not Stay in Place
  44
- Ice too Thick or too Thin
  44
- Goes off on Code 4
  44
- Goes off on Code 6
  44
- High Head Pressure
  45
- Compressor will Not Start
  45
- Ice Drops, but Unit Stays in Defrost or will
  45
- Not Shut off on Full bin
  45
- Compressor Runs When bin Is Full or When
  45
- Switch Is "Off" Position
  45
- Fan Motor will Not Run
  45
- Water Pump will Not Run
  46
- Goes off on #2 bin Not Full
  46
Troubleshooting Flakers

47
- Unit will Not Run
  47
- Intermittently
  47
- Making Wet Ice
  48
- Unit Runs but Makes no Ice
  48
- Water Leaks
  48
- Excessive Noise or Chattering
  49
- Machine Runs with Full bin of Ice
  49
- Unit off on Reset
  50
- Unit Goes off on Reset
  50

Cornelius 500 - Series Installation And Service Manual

Cornelius 500 - Series Installation And Service Manual (46 pages)

Brand: Cornelius | Category: Ice Maker | Size: 4 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Description

7
- Specification Chart
  7
- General Information
  7
Installation

11
- Remove Icemaker from Carton
  11
- Cabinet Removal
  11
- Preparation of Installation Site
  11
- Water Inlet Hookup
  11
- Drain Connection
  11
- Electrical Supply
  12
- Auger Engagement
  12
- Bin Control
  12
- Initial Start Up, Checks and Adjustment Instructions
  12
Guide to Service

17
- Icemaker Cleaning and Sanitizing Procedures
  17
- Maintenance
  17
  - Monthly
    17
  - Quarterly
    17
  - Semi-Annually
    18
Water Level Control

19
- How Water Level Control Works
  19
- Purpose
  19
- To Replace Water Level Control
  19
- To Replace Water Level Safety Switch
  19
Refrigeration System

20
- Refrigeration System Adjustments
  20
- Expansion Valve
  20
- Adjustment and Troubleshooting
  20
- Condenser Modulating Valve
  21
- Condenser Modulating Valve Removal
  22
- Bin Control
  22
- Gear Motor
  23
- Motor Check
  24
- Start Relay
  24
- To Replace Gear Motor Assembly
  24
- Installation and Shaft Seal Replacement 500
  25
- Auger and Extruding Head Removal
  25
- Installation and Shaft Seal Replacement 700 & 1000
  26
- Upper Nut and Bearing Assembly
  26
  - To Replace Bearing
    26
- Electrical Checkout
  27
- Overload Check
  27
- Compressor Check
  27
- Capacitor Check
  28
- Safety Controls
  28
Guide to Good Ice

29
Troubleshooting

31
Parts List

32

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Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (32 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 5 MB

Table of Contents

Table of Contents
3
Safety Instructions

5
- Read and Follow ALL Safety Instructions
  5
  - Safety Overview
    5
  - Recognition
    5
- Different Types of Alerts
  5
- Safety Tips
  5
- Qualified Service Personnel
  5
- Safety Precautions
  6
- Shipping and Storage
  6
- CO2 (Carbon Dioxide) Warning
  6
- Power Cord
  6
- Sound Level
  6
- Unit Location
  6
General Information

7
- General Description
  7
- Specification Chart
  7
Dimension Drawing

8
- WCC500 & WCC700 Series
  8
- Wcc 700R
  8
- WCC700R Chunklet Carbon
  9
- WCC 700W Chunklet Carbon
  9
- WCC 700A Chunklet Carbon
  10
- WCC 700R Chunklet Carbon
  10
- (For Shorter Unit with S/N's Starting with 62Q1930)
  10
- WCC 700A Chunklet Carbon
  11
- (For Shorter Unit with S/N's Starting with 62R1914)
  11
- WCC 700W Chunklet Carbon
  11
- (For Shorter Unit with S/N's Starting with 62R1924)
  11
- Wcc 2001 R
  12
- Bin Control
  13
- Gear Motor
  13
Cleaning and Sanitizing

14
- Icemaker Cleaning and Sanitizing Procedures
  14
- Maintenance
  14
  - Monthly
    14
  - Quarterly
    14
  - Semi-Annually
    14
Water Level Control

16
- How Water Level Control Works
  16
- Purpose
  16
- To Replace Water Level Control
  16
- To Replace Water Level Safety Switch
  16
Wiring Diagram

17
Refrigeration System

19
- Refrigeration System Adjustments
  19
- Expansion Valve
  19
- Adjustment and Troubleshooting
  19
- Condenser Modulating Valve
  20
- Condenser Modulating Valve Removal
  20
- Motor Check
  21
- Start Relay
  22
- To Replace Gear Motor Assembly
  22
- Installation and Shaft Seal Replacement 500
  23
- Auger and Extruding Head Removal
  23
- Auger Engagement
  24
- Installation and Shaft Seal Replacement 700 & 2000
  25
- Upper Nut and Bearing Assembly
  25
  - To Replace Bearing
    26
- Electrical Checkout
  26
- Overload Check
  26
- Compressor Check
  26
- Capacitor Check
  27
- Safety Controls
  27
Guide to Good Ice

28
Troubleshooting

29

Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (30 pages)

500, 700, 1000, 2000 - Series Cornelius Continuous Flow Icemaker

Brand: Cornelius | Category: Ice Maker | Size: 4 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Information

7
- General Description
  7
- Specification Chart
  7
- Bin Control
  11
- Gearmotor
  11
Cleaning and Sanitizing

12
- Icemaker Cleaning and Sanitizing Procedures
  12
- Maintenance
  12
  - Monthly
    12
  - Quarterly
    13
  - Semi-Annually
    13
Water Level Control

14
- How Water Level Control Works
  14
- Purpose
  14
- To Replace Water Level Control
  14
- To Replace Water Level Safety Switch
  14
Electrical

15
Refrigeration System

18
- Refrigeration System Adjustments
  18
- Expansion Valve
  18
- Adjustment and Troubleshooting
  18
- Condenser Modulating Valve
  19
- Condenser Modulating Valve Removal
  19
- Motor Check
  20
- Start Relay
  21
- To Replace Gearmotor Assembly
  21
- Installation and Shaft Seal Replacement 500
  22
- Auger and Extruding Head Removal
  22
- Auger Engagement
  22
- Installation and Shaft Seal Replacement 700 & 1000
  24
- Upper Nut and Bearing Assembly
  24
  - To Replace Bearing
    24
- Electrical Checkout
  25
- Overload Check
  25
- Compressor Check
  25
- Capacitor Check
  26
- Safety Controls
  26
Guide to Good Ice

27

Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (28 pages)

500, 700, 1000, 2000 - Series CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

4
- Read and Follow ALL Safety Instructions
  4
  - Safety Overview
    4
  - Recognition
    4
- Different Types of Alerts
  4
- Safety Tips
  4
- Qualified Service Personnel
  4
- Safety Precautions
  5
- Shipping and Storage
  5
General Description

6
- Specification Chart
  6
- Bin Control
  9
- Gearmotor
  9
Cleaning and Sanitizing

10
- Icemaker Cleaning and Sanitizing Procedures
  10
- Maintenance
  10
- Monthly
  10
- Quarterly
  10
- Semi-Annually
  11
Water Level Control

12
- How Water Level Control Works
  12
- Purpose
  12
- To Replace Water Level Control
  12
- To Replace Water Level Safety Switch
  12
Electrical

13
Refrigeration System

16
- Refrigeration System Adjustments
  16
- Expansion Valve
  16
- Adjustment and Troubleshooting
  16
- Condenser Modulating Valve
  17
- Condenser Modulating Valve Removal
  18
- Ice Maker
  18
- Motor Check
  19
- Start Relay
  19
- To Replace Gearmotor Assembly
  20
- Installation and Shaft Seal Replacement 500
  20
- Auger and Extruding Head Removal
  21
- Installation and Shaft Seal Replacement 700 & 1000
  22
- Upper Nut and Bearing Assembly
  22
  - To Replace Bearing
    22
- Electrical Checkout
  23
- Overload Check
  23
- Compressor Check
  23
- Capacitor Check
  24
- Safety Controls
  24
- Customer Comments
  25
Troubleshooting

26

Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (26 pages)

500, 700, 1000, 2000 - Series Continuous Flow Icemaker

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Table of Contents
3
Safety

5
General Description

6
- Specification Chart
  6
- Bin Control
  9
- Gearmotor
  9
Cleaning and Sanitizing

10
- Icemaker Cleaning and Sanitizing Procedures
  10
- Maintenance
  10
- Monthly
  10
- Quarterly
  10
- Semi-Annually
  11
Water Level Control

12
- How Water Level Control Works
  12
- Purpose
  12
- To Replace Water Level Control
  12
- To Replace Water Level Safety Switch
  12
Electrical

13
Refrigeration System

16
- Refrigeration System Adjustments
  16
- Expansion Valve
  16
- Adjustment and Troubleshooting
  16
- Condenser Modulating Valve
  17
- Condenser Modulating Valve Removal
  18
- Motor Check
  19
- Start Relay
  19
- To Replace Gearmotor Assembly
  19
- Installation and Shaft Seal Replacement 500
  20
- Auger and Extruding Head Removal
  20
- Installation and Shaft Seal Replacement 700 & 1000
  21
- Upper Nut and Bearing Assembly
  21
  - To Replace Bearing
    21
- Electrical Checkout
  21
- Overload Check
  22
- Compressor Check
  22
- Capacitor Check
  22
- Safety Controls
  23
- Customer Comments
  24
Troubleshooting

25

Cornelius 500 - Series Installation Manual

Cornelius 500 - Series Installation Manual (28 pages)

500, 700, 1000, 2000 - Series CONTINUOUS FLOW ICE MAKER

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Information

7
- General Description
  7
- Specification Chart
  7
Installation Instructions

11
- Remove Ice Maker from Carton
  11
- Cabinet Removal
  11
- Preparation of Installation Site
  11
- Water Inlet Hook up
  11
- Drain Connection
  12
- Electrical Supply
  12
  - Schematics
    12
- Auger Engagement
  15
- Initial Start Up, Checks and Adjustment Instructions
  17
  - For WCC2001QT-R Only
    17
Mounting Chunklet Ice Maker on Acornelius Dispenser

18
- Description of Potential Issue
  18
  - Corrective Action
    18
  - Additional Information
    18
  - Compressed Flaked Ice Adjustments
    18
    
    Ed150/175
    19
    
    Ed/Df200
    19
    
    Ed/Df250
    19
    
    Ed300
    20
    
    Flavorfusion/Flavoroverload/IDC
    20
  - Off Cycle Ice Agitation
    20
- Gear Motor
  22

Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (21 pages)

MODULAR CUBED ICE MAKER

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

Table of Contents

Cornelius 500 - Series Installation Manual

Cornelius 500 - Series Installation Manual (12 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Cornelius 500 - Series Service Manual

Cornelius 500 - Series Service Manual (12 pages)

Brand: Cornelius | Category: Chiller | Size: 0 MB

Table of Contents

Table of Contents
3
Cornelius Chiller
5
Equipment Specifications
6
- Cooling Distance
  6
Installation and Operation
7
Maintenance
8
Troubleshooting
9
Typical Spare Parts
11
Warranty
11

Cornelius 500 - Series Illustrated Parts List

Cornelius 500 - Series Illustrated Parts List (20 pages)

Cornelius Continuous Flow Ice Maker Illustrated Parts List

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

Cornelius 500 - Series Installation Manual

Cornelius 500 - Series Installation Manual (2 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

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