Cornelius 500 Series Installation Manual
500, 700, 1000, 2000 - series continuous flow ice maker
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- Installation and service manual (46 pages) ,
- Service manual (30 pages) ,
- Installation manual (12 pages)
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Summary of Contents for Cornelius 500 Series
- Page 1 CONTINUOUS FLOW ICE MAKER 500, 700, 1000, 2000 - Series Installation Manual Release Date: July 1, 2008 Publication Number: 630460174INS Revision Date: November 03, 2014 Revision: J Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
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Page 2: Contact Information
Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal... -
Page 3: Table Of Contents
Mounting Chunklet Ice maker On A Cornelius Dispenser ....... . - Page 4 Cornelius Ice/beverage Combo Soft Ice Dispensing Tips ....... . 20...
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Page 5: Safety Instructions
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2004-2014, Cornelius Inc. - 1 - Publication Number: 630460174INS... -
Page 6: Safety Precautions
NOTE: If the appliance is to be limited to less than the above, this has to be clearly stated in the instructions. WARNING: Connect to potable water supply only. WARNING: To avoid a hazard due to instability of the appliance, it must be fixed in accordance with the instructions. Publication Number: 630460174INS - 2 - © 2004-2014, Cornelius Inc. -
Page 7: General Information
Water Cooled 208/230 12.9 (2) 2 R404A WCF2202–A Air Cooled 220/240 11.4 (2) 2 R404A NOTE: For units not listed in above chart, refer to nameplate or contact factory service © 2004-2014, Cornelius Inc. - 3 - Publication Number: 630460174INS... - Page 8 Continuous Flow Icemaker Installation Manual Temperature Chart Figure 1. Series 500 & 700 Dimension Drawing (Shipping Wt. 160 Lbs. Approx). Publication Number: 630460174INS - 4 - © 2004-2014, Cornelius Inc.
- Page 9 WATER INLET 1/4" MALE FLARE FRONT BACK SIDE ICE DISCHARGE 2.06 5.87 9.04 BOTTOM VIEW (VIEWED FROM BOTTOM OF VIEW) Figure 2. Series 1000 Dimension Drawing (Shipping Wt. 210 Lbs. Approx). © 2004-2014, Cornelius Inc. - 5 - Publication Number: 630460174INS...
- Page 10 AIR INLET 2.25 BACK FRONT 2.06 24.00 ICE DISCHARGE 9.50 2.06 20.13 FRONT 2.06 3.81 SIDE BOTTOM VIEWED FROM BOTTOM OF MACHINE Figure 3. Series WCC2001-A and WCF2201-A Dimension Drawings Publication Number: 630460174INS - 6 - © 2004-2014, Cornelius Inc.
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Page 11: Installation Instructions
4. Filter/Conditioners are recommended on supply lines to ice makers. Never run the water supply to water cooled condenser through filter/conditioner, it uses up the cartridge unnecessarily and a saturated cartridge can starve the ice maker causing premature component damage. Separate water supplies are recom- mended. © 2004-2014, Cornelius Inc. - 7 - Publication Number: 630460174INS... -
Page 12: Drain Connection
Failure to comply could result in serious injury, death or damage to the equipment 2. Fused Line - should be checked and sized according to electrical rating shown on unit nameplate. Schematics Figure 4. Schematic and Wiring Diagram WCC2001-A and WCF2201-A Publication Number: 630460174INS - 8 - © 2004-2014, Cornelius Inc. - Page 13 Figure 5. Schematic and Wiring Diagram WCC500-A, WCC500-W, WCC700-A, WCC700-W, WCF510-A, WCF510-W, WCF710-A, & WCF710-W Figure 6. Schematic and Wiring Diagram WCC701-A, WCC701-W, WCC1001-A, WCC1001-W, WCF711-A, WCF711-W, WCF1101-A, & WCF1101-W © 2004-2014, Cornelius Inc. - 9 - Publication Number: 630460174INS...
- Page 14 Continuous Flow Icemaker Installation Manual Figure 7. Schematic and Wiring Diagram WCF1101R, WCC1001R, WCF1102R, & WCC1102R Figure 8. Schematic and Wiring Diagram WCC502, WCC702, WCC1002, WCF512, WCF712, & WCF1102 Publication Number: 630460174INS - 10 - © 2004-2014, Cornelius Inc.
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Page 15: Auger Engagement
1. Install the extruder head on top of the evaporator, as shown in Figure 10. Auger/ Extruder Head Figure 10. . 2. When the auger is lowered into the evaporator, rotate the auger to engage the motor drive shaft, as shown in Figure 11. © 2004-2014, Cornelius Inc. - 11 - Publication Number: 630460174INS... - Page 16 Failure to lock the extruder head tabs into the evaporator slots causes the auger to be out of proper alignment with the evaporator. This may cause excessive loads on the auger that can potentially result in excessive noise and tripping the drive motor overload. All tabs & slots engaged Figure 12. . Publication Number: 630460174INS - 12 - © 2004-2014, Cornelius Inc.
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Page 17: Initial Start Up, Checks And Adjustment Instructions
2. The WCC2001QT-R is equipped with an auger motor run delay. The auger motors will run after compressor shut down for approximately two minutes. This is to clear out the evaporators and is normal. © 2004-2014, Cornelius Inc. - 13 -... -
Page 18: Mounting Chunklet Ice Maker On Acornelius Dispenser
Additional Information: NOTE: Proper dispensing of chunklet, cube let, or nugget ice from a Cornelius Ice/Bev Combo dispenser is dependent on proper set-up of the Beverage Dispenser, and proper set-up of the Chunklet ice maker. Please refer to Cornelius Soft Ice Dispensing Tips for specific set up instructions. -
Page 19: Ed150/175
Figure 14. ED/DF2XX and Flavor Fusion Ice Slides Figure 15. ED150/175 & 300 Agitators Figure 16. Ice Diverter for ED/DF models All Cornelius models can be retrofitted to dispense soft ice by adding a soft ice kit. ED150/175 • Part #629088514, 3Wire #1037865, Coke #106379 •... -
Page 20: Ed300
The purpose of the ice diverter is to help divert the ice from the bin into the ice chute. All ED models use diverter p# 02394. The ED300 uses a second diverter for the right side chute, part # 620029002 Publication Number: 630460174INS - 16 - © 2004-2014, Cornelius Inc. - Page 21 • Prevents the ice from compressing at the drop zone Ice Diverter Figure 19. Figure 20. Figure 21. For 22" and 44" wide units special agitators are used in place of the diverter. © 2004-2014, Cornelius Inc. - 17 - Publication Number: 630460174INS...
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Page 22: Gear Motor
When replacing the sensor make sure the bulb is inserted to the bottom of the thermostat well. Publication Number: 630460174INS - 18 - © 2004-2014, Cornelius Inc. - Page 23 Slide the bulb through the larger hole in front of the drop tube and secure the mounting bracket with supplied screw. Figure 24. The sensing bulb should be directly under the drop tube. Figure 25. © 2004-2014, Cornelius Inc. - 19 - Publication Number: 630460174INS...
- Page 24 Soft ice is defined as any ice that has a lower ice to water ratio. Some typical characteristics are small, very wet ice pieces, easily chewable and cloudy in appearance. This would include such ice type names as nugget, pellet, chunklet etc. Cornelius recommends the use of Cornelius chunklet ice makers for optimal dispensing and beverage performance from your Cornelius Ice/Beverage Combo dispenser.
- Page 25 Order TWO of kit 1611110006843 if you are using a Cornelius WCC1400 icemaker. Is dispenser and/ or icemaker water If yes, Cornelius does NOT recommend the use of a supply attached to water softener/phosphate feeders and must be a water softener or...
- Page 26 Continuous Flow Icemaker Installation Manual Publication Number: 630460174INS - 22 - © 2004-2014, Cornelius Inc.
- Page 28 Cornelius Inc. www.cornelius.com...