Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha 2009 Diversion XJ6S Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
Seat
G
Refer to "GENERAL CHASSIS" on page 4-1.
Fuel tank
G
Refer to "FUEL TANK" on page 7-1.
2. Drain:
Engine oil
G
Refer to "CHANGING THE ENGINE OIL" on
page 3-24.
3. Remove:
Generator rotor cover
G
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
4. Remove:
Generator rotor bolt "1"
G
Washer
G
TIP
While holding the generator rotor "2" with the
G
sheave holder "3", loosen the generator rotor
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
5. Remove:
Generator rotor "1"
G
(with the flywheel puller "2" and flywheel pull-
er attachment)
ECA13880
NOTICE
To protect the end of the crankshaft, place
an appropriate sized socket between the fly-
wheel puller set's center bolt and the crank-
shaft.
GENERATOR AND STARTER CLUTCH
TIP
Make sure the flywheel puller is centered over
the generator rotor.
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
Starter clutch bolt "1"
G
TIP
While holding the generator rotor with the
G
sheave holder, remove the starter clutch bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
Starter clutch rollers "1"
G
Damage/wear → Replace.
5-30
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
Flywheel puller attachment
90890-04089
Crankshaft protector
YM-33282
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A