Assembling The Front Brake Master Cylinder; Installing The Front Brake Master Cylinder - Yamaha 2009 Diversion XJ6S Service Manual

3. Check:
Brake master cylinder reservoir "1"
G
Cracks/damage → Replace.
Brake master cylinder reservoir diaphragm
G
"2"
Damage/wear → Replace.
4. Check:
Brake hoses
G
Cracks/damage/wear → Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
EWA13520
WARNING
Before installation, all internal brake com-
G
ponents should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake com-
G
ponents.
Recommended fluid
DOT 4
1. Install:
Master cylinder kit
G
Circlip
New
G
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
Brake master cylinder "1"
G
Brake master cylinder holder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
Install the brake master cylinder holder with the
G
"UP" mark facing up.
Align the end of the brake master cylinder hold-
G
er with the punch mark "a" on the handlebar.
First, tighten the upper bolt, then the lower bolt.
G
2. Install:
Copper washers"1"
G
Brake hose "2"
G
Union bolt "3"
G
Brake hose union bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CA-
BLE ROUTING" on page 2-43.
ECA4S81013
NOTICE
When installing the brake hose onto the
brake master cylinder, make sure that the
brake pipe touches the projection "b" on the
brake master cylinder.
TIP
While holding the brake hose, tighten the union
G
bolt as shown.
Turn the handlebar to the left and right to make
G
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
3. Fill:
Brake master cylinder reservoir
G
(with the specified amount of the recom-
mended brake fluid)
4-35
FRONT BRAKE
New