Engine - Yamaha 2009 Diversion XJ6S Service Manual

ENGINE REMOVAL ...................................................................................... 5-1
INSTALLING THE ENGINE..................................................................... 5-6
INSTALLING THE DRIVE CHAIN ........................................................... 5-7
CAMSHAFTS................................................................................................. 5-8
REMOVING THE CAMSHAFTS.............................................................. 5-10
CHECKING THE CAMSHAFTS .............................................................. 5-11
CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET.......... 5-12
CHECKING THE TIMING CHAIN GUIDES ............................................. 5-12
CHECKING THE TIMING CHAIN TENSIONER...................................... 5-12
INSTALLING THE CAMSHAFTS ............................................................ 5-13
CYLINDER HEAD.......................................................................................... 5-16
REMOVING THE CYLINDER HEAD....................................................... 5-17
CHECKING THE CYLINDER HEAD ....................................................... 5-17
INSTALLING THE CYLINDER HEAD ..................................................... 5-17
MEASURING THE COMPRESSION PRESSURE .................................. 5-18
VALVES AND VALVE SPRINGS.................................................................. 5-20
REMOVING THE VALVES ...................................................................... 5-21
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-21
CHECKING THE VALVE SEATS ............................................................ 5-23
CHECKING THE VALVE SPRINGS........................................................ 5-25
CHECKING THE VALVE LIFTERS ......................................................... 5-26
INSTALLING THE VALVES .................................................................... 5-26
GENERATOR AND STARTER CLUTCH...................................................... 5-28
REMOVING THE GENERATOR ............................................................. 5-30
REMOVING THE STARTER CLUTCH ................................................... 5-30
CHECKING THE STARTER CLUTCH .................................................... 5-30
INSTALLING THE STARTER CLUTCH .................................................. 5-31
INSTALLING THE GENERATOR............................................................ 5-31
PICKUP ROTOR............................................................................................ 5-33
REMOVING THE PICKUP ROTOR ........................................................ 5-34
INSTALLING THE PICKUP ROTOR ....................................................... 5-34
ELECTRIC STARTER ................................................................................... 5-36
CHECKING THE STARTER MOTOR ..................................................... 5-38
ASSEMBLING THE STARTER MOTOR ................................................. 5-39
INSTALLING THE STARTER MOTOR ................................................... 5-39
OIL PUMP...................................................................................................... 5-40
REMOVING THE OIL PAN...................................................................... 5-43
CHECKING THE OIL PUMP ................................................................... 5-43
CHECKING THE RELIEF VALVE ........................................................... 5-43
CHECKING THE OIL DELIVERY PIPES ................................................ 5-44
CHECKING THE OIL STRAINER ........................................................... 5-44

ENGINE

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