Installing The Transmission - Yamaha 2009 Diversion XJ6S Service Manual

2. Install:
Toothed lock washer retainer "1"
G
Toothed lock washer "2"
G
TIP
With the toothed lock washer retainer "1" in the
G
groove "a" in the axle, align the projection on
the retainer with an axle spline, and then install
the toothed lock washer "2".
Be sure to align the projection on the toothed
G
lock washer that is between the alignment
marks "b" with the alignment mark "c" on the
retainer.
A
2
1
a
1
B
2
1
a
A. Main axle
B. Drive axle
EAS26350

INSTALLING THE TRANSMISSION

1. Install:
Oil pipe "1"
G
Main axle assembly "2"
G
(with the Torx® wrench)
b
c
c
b
2
b
1
2
Transmission bearing housing
screw
12 Nm (1.2 m·kgf, 8.6 ft·lbf)
LOCTITE®
Shift fork-C "3"
G
Shift drum assembly "4"
G
Shift fork guide bar "5"
G
Shift fork guide bar retainer
G
Shift fork guide bar retainer bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
TIP
Stake the main axle bearing housing bolts at a
G
cutout in the main axle bearing housing.
The embossed marks on the shift forks should
G
face towards the right side of the engine and
be in the following sequence: "R", "C", "L".
Carefully position the shift forks so that they
G
are installed correctly into the transmission
gears.
Install shift fork-C into the groove in the 3rd and
G
4th pinion gear on the main axle.
1
2
2. Install:
Shift fork-R "1"
G
Shift fork-L "2"
G
Shift fork guide bar
G
Drive axle "3"
G
Shift fork guide bar retainer
G
5-83
TRANSMISSION
4
3
5