Removing The Front Fork Legs; Disassembling The Front Fork Legs - Yamaha 2009 Diversion XJ6S Service Manual

EAS22970

REMOVING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
TIP
Place the vehicle on a suitable stand so that the
front wheel is elevated.
2. Loosen:
Upper bracket pinch bolts "1"
G
Cap bolt "2"
G
Lower bracket pinch bolts "3"
G
EWA13640
WARNING
Before loosening the upper and lower brack-
et pinch bolts, support the front fork leg.
3. Remove:
Front fork leg
G
EAS22990

DISASSEMBLING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Remove:
Cap bolt
G
Spacer
G
Spring seat
G
Fork spring
G
2. Drain:
Fork oil
G
TIP
Stroke the inner tube several times while drain-
ing the fork oil.
3. Remove:
Dust seal "1"
G
Oil seal clip "2"
G
(with a flat-head screwdriver)
ECA14180
NOTICE
Do not scratch the inner tube.
2
4. Remove:
Damper rod assembly bolt
G
Damper rod assembly
G
TIP
While holding the damper rod with the damper
rod holder "1" and T-handle "2", loosen the
damper rod assembly bolt.
1
3
5. Remove:
Inner tube
G
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
a. Hold the front fork leg horizontally.
b. Securely clamp the brake caliper bracket in a
4-63
FRONT FORK
Damper rod holder
90890-01460
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326