Installing The Rear Brake Master Cylinder - Yamaha 2009 Diversion XJ6S Service Manual

Recommended fluid
DOT 4
1. Install:
Master cylinder kit
G
Circlip
New
G
EAS22740
INSTALLING THE REAR BRAKE MASTER
CYLINDER
1. Install:
Cotter pin "1"
New
G
Copper washers "2"
G
Brake hose "3"
G
Union bolt "4"
G
4
3
2
1
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CA-
BLE ROUTING" on page 2-43.
ECA14160
NOTICE
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe touches the projection "a" as shown.
New
New
2. Fill:
Brake fluid reservoir
G
(to the maximum level mark "a")
a
Recommended fluid
DOT 4
EWA13090
WARNING
Use only the designated brake fluid. Other
G
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
Refill with the same type of brake fluid that
G
is already in the system. Mixing brake flu-
ids may result in a harmful chemical reac-
tion, leading to poor brake performance.
When refilling, be careful that water does
G
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
ECA13540
NOTICE
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
3. Bleed:
Brake system
G
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-14.
4. Check:
Brake fluid level
G
4-47
REAR BRAKE
a