Removing The Clutch - Yamaha 2009 Diversion XJ6S Service Manual

EAS25070

REMOVING THE CLUTCH

1. Remove:
Right side panel
G
Refer to "GENERAL CHASSIS" on page 4-1.
Clutch cover "1"
G
Gasket
G
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
Compression spring bolts "1"
G
Compression springs
G
Pressure plate "2"
G
Push rod 2 "3"
G
Friction plates
G
Clutch plates
G
1
2
3. Straighten the clutch boss nut rib "1".
4. Loosen:
Clutch boss nut "1"
G
TIP
While holding the clutch boss "2" with the univer-
sal clutch holder, loosen the clutch boss nut.
1
5. Remove:
Clutch boss nut "1"
G
Washers "2"
G
Clutch boss assembly "3"
G
Thrust plate "4"
G
4
3
6. Remove:
Wire circlip "1"
G
TIP
There is a built-in damper between the clutch
boss and the clutch plate. It is not necessary to
remove the wire circlip "1" and disassemble the
built-in damper unless there is serious clutch
chattering.
1
5-50
Universal clutch holder
90890-04086
YM-91042
1
3
CLUTCH
2
2
1