Table Of Contents; Contents - EWM Phoenix 401 Progress puls MM FKW Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 7
2.1 Notes on the use of these operating instructions .......................................................................... 7
2.2 Explanation of icons ....................................................................................................................... 8
2.3 General .......................................................................................................................................... 9
2.4 Transport and installation ............................................................................................................ 13
2.4.1
2.4.2
3 Intended use ......................................................................................................................................... 16
3.1 Applications .................................................................................................................................. 16
3.1.1
3.1.2
3.1.3
3.1.4
3.2 Documents which also apply ....................................................................................................... 17
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 18
4.1 Front view .................................................................................................................................... 18
4.2 Rear view ..................................................................................................................................... 20
4.3 Inside view ................................................................................................................................... 22
Machine control - Operating elements ........................................................................................ 24
4.4
4.4.1
5 Design and function ............................................................................................................................. 27
5.1 General ........................................................................................................................................ 27
5.2 Installation .................................................................................................................................... 28
5.3 Machine cooling ........................................................................................................................... 28
5.4 Workpiece lead, general .............................................................................................................. 28
5.5 Welding torch cooling system ...................................................................................................... 29
5.5.1
5.5.2
5.6 Mains connection ......................................................................................................................... 31
5.6.1
5.7 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 32
5.7.1
5.7.2
5.7.3
5.8 MIG/MAG welding ........................................................................................................................ 34
5.8.1
5.8.2
099-005323-EW501
21.05.2014
Lifting by crane ............................................................................................................. 14
Ambient conditions ....................................................................................................... 15
2.4.2.1 In operation ................................................................................................... 15
2.4.2.2 Transport and storage ................................................................................... 15
MIG/MAG standard welding ......................................................................................... 16
3.1.1.1 forceArc ......................................................................................................... 16
3.1.1.2 rootArc ........................................................................................................... 16
MIG/MAG pulse welding ............................................................................................... 16
3.1.2.1 forceArc puls ................................................................................................. 16
3.1.2.2 rootArc puls ................................................................................................... 16
TIG (Liftarc) welding ..................................................................................................... 16
MMA welding ................................................................................................................ 16
3.1.4.1 Air arc gouging .............................................................................................. 16
Warranty ....................................................................................................................... 17
Declaration of Conformity ............................................................................................. 17
Welding in environments with increased electrical hazards ......................................... 17
Service documents (spare parts and circuit diagrams) ................................................ 17
Calibration/Validation ................................................................................................... 17
Functional sequence .................................................................................................... 26
List of coolants .............................................................................................................. 29
Adding coolant .............................................................................................................. 30
Mains configuration ...................................................................................................... 31
Gas test ........................................................................................................................ 33
"Rinse hose package" function ..................................................................................... 33
Setting the shielding gas quantity ................................................................................. 33
Welding torch and workpiece line connection .............................................................. 34
5.8.1.1 MIG/MAG standard welding .......................................................................... 35
5.8.1.2 MIG/MAG cored wire welding ....................................................................... 37
Wire feed ...................................................................................................................... 39
5.8.2.1 Open the protective flap of the wire feeder ................................................... 39
5.8.2.2 Inserting the wire spool ................................................................................. 39
5.8.2.3 Changing the wire feed rollers ...................................................................... 40
5.8.2.4 Inching the wire electrode ............................................................................. 41
Notes on the use of these operating instructions
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