EWM Phoenix 401 Progress puls FKW Manuals

Manuals and User Guides for EWM Phoenix 401 Progress puls FKW. We have 1 EWM Phoenix 401 Progress puls FKW manual available for free PDF download: Operating Instructions Manual

EWM Phoenix 401 Progress puls FKW Operating Instructions Manual (116 pages)

Brand: EWM | Category: Welding System | Size: 3 MB

Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
MIG/MAG Standard Welding
16
Rootarc
16
Forcearc
16
MIG/MAG Pulse Welding
16
TIG (Liftarc) Welding
16
MMA Welding
16
Air Arc Gouging
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Front View
18
Rear View
20
Inside View
22
Machine Control - Operating Elements
24
Machine Control - Concealed Operating Elements
26
Design and Function
28
General
28
Installation
29
Machine Cooling
29
Workpiece Lead, General
29
Welding Torch Cooling System
30
General
30
List of Coolants
30
Adding Coolant
31
Mains Connection
32
Mains Configuration
32
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
33
MIG/MAG Welding
34
Welding Torch and Workpiece Line Connection
34
MIG/MAG Standard Welding
35
MIG/MAG Cored Wire Welding
36
Wire Feed
37
Open the Protective Flap of the Wire Feeder
37
Inserting the Wire Spool
37
Changing the Wire Feed Rollers
38
Inching the Wire Electrode
39
Spool Brake Setting
41
Definition of MIG/MAG Welding Tasks
42
Welding Task Selection
42
Basic Welding Parameters
42
Operating Mode
42
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
42
Choke Effect / Dynamics
43
Superpulses
43
Burn-Back
44
MIG/MAG Operating Point
44
Selecting the Display Unit
45
Operating Point Setting Using Material Thickness
45
Arc Length Correction Setting
45
Accessory Components for Operating Point Setting
45
MIG/MAG Welding Data Display
46
Forcearc
47
Rootarc
48
MIG/MAG Functional Sequences / Operating Modes
49
Explanation of Signs and Functions
49
MIG/MAG Automatic Cut-Out
49
Conventional MIG/MAG Welding (GMAW Non Synergic)
62
Setting the Operating Point (Welding Output)
62
MIG/MAG Program Sequence ("Program Steps" Mode)
63
Selection of the Program Sequence Parameter
63
MIG/MAG Overview of Parameters
64
Example, Tack Welding (Non-Latched)
65
Example, Aluminium Tack Welding (Non-Latched Special)
65
Example, Aluminium Welding (Latched Special)
66
Example, Visible Seams (Latched Super Pulse)
67
Welding Process Changeover
68
Main Program a Mode
69
Selecting Parameters (Program A)
71
Standard MIG/MAG Torch
72
MIG/MAG Special-Torches
72
Program- and Up- / down Operation
72
Remote Control
73
Advanced Settings
74
Selecting, Changing and Saving Parameters
74
Reset to Factory Settings
76
The Special Parameters in Detail
77
Switching between Push/Pull and Intermediate Drive
85
TIG Welding
86
Welding Torch and Workpiece Line Connection
86
Welding Task Selection
87
Welding Current Setting
87
TIG Arc Ignition
87
Liftarc Ignition
87
Function Sequences/Operating Modes
88
Explanation of Signs and Functions
88
TIG Automatic Cut-Out
91
TIG Program Sequence ("Program Steps" Mode)
92
TIG Parameter Overview
92
MMA Welding
93
Connecting the Electrode Holder and Workpiece Lead
93
Welding Task Selection
94
Welding Current Setting
94
Arcforce
94
Hotstart
95
Antistick
95
Parameter Overview
95
Interfaces
96
Automation Interface
96
RINT X12 Robot Interface
97
BUSINT X10 Industrial Bus Interface
97
DVINT X11 Wire Feed Interface
97
PC Interfaces
97
Setting Options, Internal
97
Switching between Push/Pull and Intermediate Drive
97
Protecting Welding Parameters from Unauthorised Access
98
Maintenance, Care and Disposal
99
General
99
Maintenance Work, Intervals
99
Daily Maintenance Tasks
99
Visual Inspection
99
Functional Test
99
Monthly Maintenance Tasks
100
Visual Inspection
100
Functional Test
100
Annual Test (Inspection and Testing During Operation)
100
Maintenance Work
100
Disposing of Equipment
101
Manufacturer's Declaration to the End User
101
Meeting the Requirements of Rohs
101
Rectifying Faults
102
Checklist for Rectifying Faults
102
Error Messages (Power Source)
103
Resetting Jobs (Welding Tasks) to the Factory Settings
105
Resetting a Single JOB
105
Resetting All Jobs
106
General Operating Problems
106
Interface for Automated Welding
106
Vent Coolant Circuit
107
Technical Data
108
Phoenix 401 Progress FKG
108
Phoenix 401 Progress FKW
109
Phoenix 501 Progress FKW
110
Accessories
111
General Accessories
111
Remote Control / Connection Cable
111
Options
112
Computer Communication
112
Replaceable Parts
113
Wire Feed Rollers
113
Wire Feed Rollers for Steel Wire
113
Wire Feed Rollers for Aluminium Wire
113
Wire Feed Rollers for Cored Wire
113
Conversion Sets
114
JOB-List
115
Overview of EWM Branches
116

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EWM Phoenix 401 Progress puls FKW Manuals

EWM Phoenix 401 Progress puls FKW Operating Instructions Manual (116 pages)

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