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Phoenix 451 Expert puls FDW
EWM Phoenix 451 Expert puls FDW Manuals
Manuals and User Guides for EWM Phoenix 451 Expert puls FDW. We have
1
EWM Phoenix 451 Expert puls FDW manual available for free PDF download: Operating Instructions Manual
EWM Phoenix 451 Expert puls FDW Operating Instructions Manual (116 pages)
Brand:
EWM
| Category:
Welding System
| Size: 3 MB
Table of Contents
General Instructions
2
1 Contents
3
Table of Contents
3
2 Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
3 Intended Use
15
Applications
15
MIG/MAG Pulse Welding
15
MIG/MAG Standard Welding
15
Forcearc
15
Rootarc
15
TIG (Liftarc) Welding
15
MMA Welding
15
Air Arc Gouging
15
Use and Operation Solely with the Following Machines
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
4 Machine Description - Quick Overview
18
Front View
18
Rear View
20
Machine Control - Operating Elements
22
5 Design and Function
24
General
24
Installation
25
Machine Cooling
25
Workpiece Lead, General
25
Notes on the Installation of Welding Current Leads
26
Welding Torch Cooling System
27
General
27
List of Coolants
27
Adding Coolant
28
Mains Connection
29
Mains Configuration
29
Intermediate Hose Package Connection
30
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
31
Connection
31
MIG/MAG Welding
33
Connection for Workpiece Lead
33
Definition of MIG/MAG Welding Tasks
34
Welding Task Selection
34
M3.19 Welding Machine Control and M3.00 Wire Feed Unit Control
34
M3.19 Welding Machine Control and M3.70 Wire Feed Unit Control
36
Burn-Back
38
MIG/MAG Operating Point
39
Selecting the Display Unit
39
Arc Length Correction Setting
40
Operating Point Setting Using Material Thickness
40
Accessory Components for Operating Point Setting
41
MIG/MAG Welding Data Display
41
MIG/MAG Functional Sequences / Operating Modes
42
Explanation of Signs and Functions
42
MIG/MAG Automatic Cut-Out
54
Rootarc
55
Forcearc
56
MIG/MAG Program Sequence ("Program Steps" Mode)
57
Selecting the Program Sequence Parameters Using Welding Machine Control M3.19
57
MIG/MAG Overview of Parameters for M3.19
58
Example, Tack Welding (Non-Latched)
59
Example, Aluminium Tack Welding (Non-Latched Special)
59
Example, Aluminium Welding (Latched Special)
60
Example, Visible Seams (Latched Super Pulse)
61
Process Switching Configuration
62
Main Program a Mode
63
Selecting Parameters (Program A) Using Wire Feed Unit Control M3.19
65
Selecting Parameters (Program A) Using Wire Feed Unit Control M3.70
65
MIG/MAG Overview of Parameters for M3.19
66
Standard MIG/MAG Torch
66
MIG/MAG Special-Torches
67
Program- and Up- / down Operation
67
TIG Welding
68
Welding Torch Connection
68
Connection for Workpiece Lead
69
Welding Task Selection
70
M3.19 Welding Machine Control and M3.00 Wire Feed Unit Control
70
M3.19 Welding Machine Control and M3.70 Wire Feed Unit Control
71
TIG Welding Data Display
72
TIG Arc Ignition
72
Liftarc Ignition
72
Pulses, Function Sequences
73
Explanation of Signs and Functions
73
TIG Automatic Cut-Out
76
TIG Program Sequence ("Program Steps" Mode)
77
TIG Parameter Overview
77
MMA Welding
78
Connecting the Electrode Holder and Workpiece Lead
78
Welding Task Selection
79
M3.19 Welding Machine Control and M3.00 Wire Feed Unit Control
79
M3.19 Welding Machine Control and M3.70 Wire Feed Unit Control
80
Setting Using the Stick Electrode Diameter
80
MMA Welding Data Display
81
Arcforce
82
Hotstart
83
Hotstart Current and Hotstart Time
83
Antistick
84
Remote Control
85
Interfaces
86
Automation Interface
86
RINT X12 Robot Interface
87
BUSINT X11 Industrial Bus Interface
87
DVINT X11 Wire Feed Interface
87
PC Interfaces
87
Advanced Functions on the Welding Machine Control
88
Displaying JOB Information (Job-Info)
88
Organising Jobs (Job-Manager)
88
Creating a New JOB in the Memory or Copying a JOB
89
Loading an Existing JOB from the Free Memory
89
Loading Special Jobs (SP1 to SP3)
89
Using Block Mode (Block JOB)
90
Resetting an Existing JOB to the Factory Setting (Reset JOB)
91
Switching the Hold Function on and off
92
WF Speed Switching (Absolute / Relative)
92
Resetting Jobs to Status on Delivery (Reset ALL)
93
Operating Time Counter
93
6 Maintenance, Care and Disposal
94
General
94
Maintenance Work, Intervals
94
Daily Maintenance Tasks
94
Functional Test
94
Visual Inspection
94
Monthly Maintenance Tasks
95
Functional Test
95
Visual Inspection
95
Annual Test (Inspection and Testing During Operation)
95
Maintenance Work
95
Disposing of Equipment
96
Manufacturer's Declaration to the End User
96
Meeting the Requirements of Rohs
96
7 Rectifying Faults
97
Checklist for Rectifying Faults
97
Error Messages (Power Source)
98
Interface for Automated Welding
99
Resetting Jobs (Welding Tasks) to the Factory Settings
100
Display Machine Control Software Version
101
Vent Coolant Circuit
102
8 Technical Data
103
Phoenix 401 Expert Puls FDW
103
Phoenix 351, 451, 551 Expert Puls FDW
104
9 Accessories
105
System Components
105
General Accessories
105
Options
105
Remote Control/Connecting and Extension Cable
106
7-Pole Connection
106
Computer Communication
106
JOB-List
107
10 Appendix A
107
Overview of EWM Branches
116
11 Appendix B
116
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