Montesa COTA 4RT RACE REPLICA Owner's Manual page 99

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2
4
(1) CLUTCH CENTER
(2) CLUTCH OUTER
(3) OUTER GUIDE
(4) NEEDLE BEARING
Inspection
Check the following items (specifications; 2-2).
 Clutch outer for wear, cracks or indentation by the
clutch discs.
 Clutch center grooves for damage, crack or indentation
by the clutch plates.
 Clutch outer needle bearing for wear or damage.
 Clutch spring free length
 Clutch disc thickness
 Clutch plate warpage
 Clutch outer I.D.
 Clutch outer guide I.D. and O.D.
 Clutch pressure plate for wear or damage
 Mainshaft O.D. at clutch outer guide
1
3
(1) LIFTER PIECE ASSEMBLY
(1) CIRCLIP
(2) THRUST WASHER
(3) THRUST NEEDLE BEARING
(4) LIFTER PIECE
Check the lifter piece needle bearing by turning the thrust
washer with your finger.
If the bearing movement is not smooth, disassemble and
replace the bearing.
Remove the circlip, thrust washer and thrust needle
bearing from the lifter piece.
Assemble the lifter piece in the reverse order of removal.
1
4
3
2
1
Engine servicing
2
1
(1) OUTER GUIDE
(2) NEEDLE BEARING
2
(1) CLUTCH OUTER
(2) THRUST WASHER
Installation
Install the clutch outer guide and needle bearing onto the
mainshaft.
Install the clutch outer and thrust washer.
1
4-41
4-41

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